TEJ PRAKASH Mobile: +918********* E-Mail : acul3g@r.postjobfree.com 805-***-**** : acul3g@r.postjobfree.com Seeking assignments in Production Management / Operations, Utility, Maintenance with an organization of high repute CAREER ABSTRACT 8 + years of experience in Production Management, Operations, Utility & Maintenance, Erection & Commissioning and Quality Management. Worked as an ETP Incharge - Utility Process & Operation activities of Cooling Tower, 250 m3 /day ETP +RO & DM PLANT (ZLD UNIT). Operation and maintenance in shift of Nitrogen plant, Air compressors, Cooling Towers, Hydrogen plant, Effluent Treatment Plant (RO +ETP), Operation of MBR, DAF & solvent stripper Solid sludge Skimmer. Handling of aerobic & anaerobic systems, Chemicals Preparation for maintaining RO Water, Boiler feed water, Cooling towers and chillers. Daily Analysis of ETP samples feed water and water. Documentation & audit preparation of ETP.To follow and implement all internal and external audit measure as per Food safety, HSE, ISO, HACCP other audit from customers. Working on Oracle system (Production & planning) for maintaining daily operational batches and daily chemicals and raw materials reconciliation. Worked as an Engineer Project involved various project like Erection & Commissioning of 1000 TPD Edible Oil refinery, 50 m3/hr RO Plant, Process and Operational Modification of ETP for Increasing capacity100 m3/Day to 250 m3/day at HALDIA(W.B). 250 m3 /day Waste water treatment plant (MEENA WATER LTD) at SHARJAH(UAE). 50 m3/hr HYDROGEN Generation Plant & 100 nm3/hr Nitrogen Plant Haldia (W.B). Meanwhile over Five year Experience in Process operation of Edible Oil Physical and chemical Refineries of different commodity. Finely tuned analytical and research skills with proficiency in maintaining an exceptional rate of productivity, accuracy and efficiency; well organized proficient with details. An effective communicator with excellent relationship management skills and strong analytical, leadership, decision making, problem solving & organizational abilities. C AREER C ONTOUR Current Employer Not working. (worked with Emirates Refining Company, Sharjah (UAE) till 10th march’15 ) Previous Employer 1) Emirates Refining Company. An IFFCO group LTD as an Executive(Utility & process) since May. 2012 Sharjah (UAE) A physical and chemical refining plant Of 1000 TPD Capacity 2) ADANI WILMAR LTD (Haldia unit) W.B as a Sr. Engineer (Utility & process) since Sept. 2009 A physical and chemical refining plant Of 2800 TPD Capacity 3) RUCHISOYA Ind. LTD. (Haldia unit) W.B as a Junior Manager (process) since July 2007 A physical and chemical refining plant Of 2500 TPD Capacity KEY RESULT AREAS Production Management Production, planning, scheduling and managing the men power to meet the target of maximum OEE and overall answerable for whole production activities of 600 TPD refinery & 180 TPD Hydrogenation. Calculation of Overall chemical consumption, Various Losses & their control to meet the optimum requirement for the process. Identifying areas of improvement and recommending process modification to enhance operational efficiencies of machine, equipment and manpower Monitoring the production at sites and review of project schedule, ensuring cost control within budget, planning for cash flow requirements, etc. Monitoring the product conformance with respect to products to products specification and Development of new rang of product as per application and requirement of customer. Encourage reporting safety hazard / near misses from workmen and see that they are immediately rectified or brought to the concerned person Worked at SAP R/3(Systems Applications and Products in data processing) with PP (Production Planning) & PM (preventive maintenance) functional module. And working at Oracle ERP (E-business suite) Production as end user. Operations & Maintenance/J-H circle activities Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability of plant equipments & machinery. Logical and methodical approach to problem solving and trouble shooting using concept of fish bone diagrams, root cause analysis, why why analysis etc. Conducting failure investigation analysis to identify gaps & take corrective measures so as to reduce equipment downtime & maximize plant availability. Various other chemical and mechanical equipments, Hydrogenation process, Nitrogen production plant, centrifugal and reciprocating pumps, Deodorizers, Cooling Tower, ETP Operation, RO Plant, acid oil plant, refrigeration system, Pressure Leaf Filter, Heat Exchangers, boilers are involved in the process which covers a wide range of the field practice and theoretical knowledge are handled efficiently and their maintenance works are carried out whenever necessary. Erection & Commissioning/Focused improvement pillar Worked on Site Egg. Work & commissioning for Edible Oil Refinery (1000TPD), Fractionation Plant (800 TPD) & Intersterification Plant (100 TPD), 50 m3/hr RO Plant,50 m3/hr HYDROGEN Generation Plant & 100 nm3/hr Nitrogen Plant at Haldia unit, 250 M3/day WWTP (waste water treatment plant) (RO + ETP) at Sharjah (UAE). Reviewing of Process Data sheets of various equipments i.e. Pumps, Reactors, Agitators, and Heat Exchangers etc. Preparation/Reviewing of PFD & P&ID of the process, which suggests me the equipment, Instruments, pipe & Fittings required. Performing Water trials, Hydro test & Pressure test of the process equipments, pipes and Tank Heating coils. Detailed measurement of the entire Contractors’ bills with service entries in SAP. Co-ordination to purchase department for procurement of equipment & other items for Project purposes. Co-ordination to Vendors for enquiry of new equipments & other items for Project purposes. Writing and reviewing detailed documents explaining about the work and its results, in terms of product purity and activity. Continual improvement programs (audits) are carried out. Anchoring erection & commissioning of machines & equipments and ensuring completion of project in minimum turnaround time effective resource utilization to maximize the output. ACADEMIA B.E. (Chemical Engg.) : From BIT SINDRI (DHANBAD) JHARKHAND Batch: 2003-2007 Higher Secondary : INTERMEDIATE Year-2000 Bihar intermediate Education council (BIEC, Patna) High School : Secondary School Examination (10th) Year-1998 Bihar School Examination Board (BSEB,Patna) Computer Proficiency: MS-Word, Excel, Power point and Internet savvy Operating System : Windows 98, 2000, 2007,2008, XP, DOS, SAP R/3 PP, PM and Oracle ERP (E-. business suite) Production as end user. Language : C, Basic, FORTRAN Project Handled as Project Engineer: : Efficiency improvement services for centrifugal pumps” applying different methods to reduce Power consumption. : Erection & Commissioning of 1000 TPD Edible Oil refinery. : Erection & Commissioning of 50 m3/hr HYDROGEN Generation Plant : Process modification and Quality improvement of 300 M3/day Effluent treatment plant Operation. : Erection & Commissioning of 50 m3/hr RO Plant (Eureka forbs) & 100 nm3/hr Nitrogen Plant. : Erection & Commissioning of 250 m3/Day WWTP (RO Plant & ETP) of M/S MEENA WATER LTD (UAE) Expected Salary : more then 6 lacs/annum (Negotiable) (at india) P ERSONAL D OSSIER Date of Birth : 22nd dec, 1981 Languages Proficiency : English, Hindi, Marital Status : Married Address : S/O Mr. RAJENDRA PRASAD L/I/G FLAT Q.NO.-1/8 ADITYAPUR-2, JAMSHEDPUR (JHARKHAND), PIN-831013 DECLARATION I, hereby declare that the information furnished above is true to the best of my knowledge. Date - 10/02/2016 Applicant’s sign. Place – JAMSHEDPUR (Tej Prakash)