ASHOK KUMAR MADAMPILLAI

*** ****** ******, ****** *** Apt 119, Arlington, TX 76013 469-***-**** acuklx@r.postjobfree.com

SUMMARY

An innovative strategic thinker having a desire to work in a competitive environment with strong organizational skills.

2.5 years of experience in Single Cylinder, Rotary and common rail fuel pumps manufacturing as Industrial Engineer.

Extensive practical hands-on experience in data and cost analysis as a supply chain and quality engineer.

Effective working alone by increasing the work efficiency or as a team by communicating well with team members.

Diversified skills supporting client relations, human resources, project management and administrative support.

EDUCATION

Master of Science in Industrial Engineering (3.66 / 4.00) Jan 2015 – Dec 2016

University of Texas Arlington, Arlington, Texas

Bachelor's Degree – Mechanical Engineering (3.89 / 4.00) Aug 2007 – June 2011

Anna University, Chennai, Tamil Nadu, India

SKILL SET

Programming Languages : C, C++, Advanced/Core Java and PL/SQL.

Operating System : Windows and Mac OS

Application Software’s : MSOffice, Microsoft Excel, Autodesk, PRO E, Ansys, ERP RAMCO, Minitab, Mat lab, SAP, Witness, Simio, R, SAS, Arena

Application Server : Oracle 11g, SQL server, DB2.

Certification : IIE- Six Sigma Green Belt, Implementation Made Simple for SAP SuccessFactors Solutions

AREAS OF EXPERTISE

Quality : FMEA, PPAP, APQP, PSW, Control Charts, Hypothesis testing.

Supply Chain : RFQ, SPC, Continuous Improvement, Lean, Time Study, Work Study, Data and cost analysis.

Management : Production Planning, Materials Management, BOM preparation, Customer-supplier relationship.

WORK EXPERIENCE

Industrial Engineer Stanadyne Amalgamations Private Limited, India Dec 2012 – Dec 2014

Revitalized and designed the CAD diagrams for new product development of materials, by validating the test pilot results.

Conceptualized and coordinated quality analysis of incoming materials using lean procedures organizing a team of 25.

Slashed payroll/benefits administration costs 30% by negotiating pricing and fees, while ensuring the continuation and enhancements of services.

Computed order flow for three basic groups which includes pumping group, light load advance group and governor group by summarizing the huge volume of communication from the customer requirements.

Extensive practical and hands on experience in areas like production planning, BOM preparation, client-supplier relationship, logistics management, project management.

Programmer Analyst 3M and Toyota Nov 2011 – Nov 2012

Developed Manufacturing and Supply Chain software for 3M and Toyota via Cognizant Technology Solutions India Private Limited using PL/SQL, Advanced/Core Java.

Performed as Java Programmer with Lead experience working with diversified technologies in all phases of Software Development Life Cycle such as Planning, Analysis and Design, Client/Server.

Experience includes supporting important modules and providing after-hours support for clients which created a good human relationship.

Quality Engineer Intern Integral Coach Factory, India Nov 2010 – May 2011

Tabulated FMEA of springs by analyzing its hardness and remodeled the process which balanced organization costs by 25%.

Engineered lean six sigma procedures and formulated Process FMEA, which has increased quality by 40%.

Supervised production quality and processed new heating and quenching techniques, which built springs with more rigidity.

Versatile communication skills by proven development of successful strategies that have resulted in 20% increase in new customers and have a success rate of 45% and initiated inventory audits periodically at supplier end involving 30 workers.

ACADEMIC PROJECT

Designing and developing a new facility for ACME – A wholesale athletic footwear distributor. (August – December 2015)

AutoCAD was used to design and develop the new facility at Arizona, to accommodate capacity for storage and throughput.

Newly designed facility solved unwanted movement of materials and human resources, hence projecting profit to 60%.

Quality Systems- Low Sensitivity of screen and blank out in mobile phones (August – December 2015)

Assembled various tools like SIPOC, VSM, Design FMEA, Pareto Chart, Cause and Effect Diagram and Control Charts, to examine root cause of the defect.

Critical to Quality characteristics of mobile phone are identified and rated its severity based on the customer surveys, which reduced defect level from 13% to 5 % in the production process, thereby increasing the revenue by 75%.

Simulation and Optimization Project- 0.75 MW / month PV panel production in Akureyri, Iceland (June-August 2015)

Adopted the 12 step methodology and Theory of Constraints for simulating the generation of PV panels.

Utilized Witness and Simio software and computed a simulation which produces PV panel for electricity generation in Iceland which managed to cut firms cost by 55%.

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