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CAE, FEA, Design, Mechanical Enigneer

Location:
Detroit, MI
Posted:
April 29, 2016

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Resume:

BIBHASH BHADRA

**** ***** ******* **., ***. A, Detroit, MI 48201 Email: acukkh@r.postjobfree.com Contact no.: 313-***-****

SUMMARY

A result oriented Mechanical Engineer with two years of experience, strong project leadership skills and good knowledge of Hypermesh, Abaqus, Solidworks, Unigraphics NX, CATIA V5 and DFMEA, looking for an opportunity to work as a full time Mechanical Engineer using my Industrial and Academic experience in a constructive industry with special interest in CAE and Design.

EDUCATION Master of Science in Engineering Expected Year of Graduation

Mechanical Engineering May 2016

Wayne State University, Detroit, MI GPA: 3.28

Bachelor of Science in Engineering 2009- 2013

Mechanical Engineering GPA: 3.2

St. Vincent Pallotti College, Nagpur, India

FEA, DESIGN AND NON-TECHNICAL SKILL

CATIA V5, Hypermesh, Optistruct, LS-Dyna, Hyperview, Abaqus, SolidWorks, AutoCAD, Unigraphics NX 7.5, solidThinking Inspire, Microsoft Office.

Self-motivated, Oral and written skills, Team work, Business awareness, Organization and management skills, Responsibility and initiative, Creative thinker

INDUSTRIAL EXPERIENCE

Graduate Engineer Industrial Trainee July 2013-Aug 2014

Pneumatic Power Tools & Co., Kolkata, INDIA

Created 3D models, assembly drawings, assembly drafting, component drawings of new pneumatic components using CATIA V5 and SolidWorks

Expertise in Design Failure Mode and Effect Analysis (DFMEA) and GD&T

Developed FE analysis models for pneumatic components using Hypermesh and Abaqus and interfaced with engineers to validate FEA models

Modified the catalogue product design as needed to fit the customer requirements on CATIA V5

Attended meetings with the clients to discuss the applications, usage and technical issues of the products

Engineering Intern Mar 2012-Apr 2013

Preetam Springs Pvt. Ltd., Nagpur, INDIA

Hands-on experience with tools and machines required for manufacturing leaf springs.

Learnt about the design and usability of leaf springs.

Designed the custom made leaf spring as required by customer on CATIA V5 and Unigraphics NX.

CATIA V5 Training projects:

Created 2D, 3D part drawings, assembly drawings and assembly drafting of many components which include radial engine, power steering pump, crankshaft mechanism, rocker arm assembly, disc brakes and gears.

ACADEMIC PROJECTS

Crashworthiness of vehicle- FMVSS 208 and NCAP tests:

Calculated the capacity of the vehicle structure to absorb crash energy in frontal crashes of vehicles tested by NHTSA – FMVSS 208 and NCAP. The primary aim of these tests is to assess potential occupant injury based on measurements with instrumented dummies using the software Signal Browser.

Frontal Crash Analysis using HIII dummy: Used LS-Dyna as a post-processor and Hypermesh as a pre-processor to simulate a frontal crash of a Chevy C2500 Pick-up truck to a rigid wall and central pole for NCAP speed tests using a HIII dummy.

Fatigue life of flip-chip: Worked as a project leader in a team to compare the fatigue life of solder balls in a flip-chip in completely filled and non-filled flip-chip packages by using Hypermesh and Abaqus solver

Spring-back effect in sheet metal:

The various parameters, such as sheet thickness, die radius and modulus of elasticity for two different materials are varied in order to achieve minimum spring-back effect. The simulation for the U-Bending process is done by FEA using softwares Hypermesh and Abaqus.

Stress analysis of geometry with crack: Compare the values of stress and displacement of a geometry with crack using analytical method and computational method. Designed the geometry in Unigraphics NX 7.5 and FE analysis was done in Hypermesh

3-point bending of a thin-walled beam:

Performed a FE analysis of a beam under 3-point loading system using Hypermesh to model, mesh and apply constraints and loads and LS-Prepost for the analysis and results.

Design Optimization: Optimizing the shape, size, topology of different components using Hypermesh, Optistruct and solidThinking Inspire which results in significant improvement in mass and waste reduction and helps reducing the overall manufacturing cost without hindering the strength or performance of the part

Inlet and outlet valves of the IC engine: Fabricated a wooden cam and a flat plate follower which opens the inlet/exhaust valve by a mechanical linkage to show the mechanical function of the inlet and exhaust valve of an internal combustion engine and mechanical structure was designed using CATIA V5.

Solar operated pneumatic vice and water operating system: Worked as a project leader to fabricate a system which utilizes solar energy in order to operate the pneumatic vice and water lifting system by storing the compressed air from a compressor in to a storage tank. Used AutoCAD for designing the basic structure



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