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Process/Manufacturing Engineer

Location:
Houston, TX
Posted:
February 12, 2016

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Resume:

PHUC NGUYEN

**** ********* **.

Missouri City, TX 77459

Cell phone: 713-***-****

Home: 281-***-****

Email: actien@r.postjobfree.com

JOB OBJECTIVE

Seeking a Process Engineer or Manufacturing Engineer position where my experiences in PCBA processes can contribute to the growing of company. EDUCATION

09/1986 - Bachelor of Science in Electrical Engineering from Memphis State University, Memphis, Tennessee 05/1990 Graduated Magna Cum Laude, GPA 3.54/4.00

09/1977- Bachelor of Science in Mechanical Engineering from Technical Education University, Saigon, Viet Nam 05/1981

ORGANIZATION

Member of Tau Beta Pi (National Engineering Honor Society) Member of Surface Mount Association (SMTA)

WORKING HISTORY

07/2011 - Benchmark Electronics Inc

01/2016 3000 Technology Dr.

Angleton TX 77515

Job title: Manufacturing Engineer III - Engineering department Job responsibility:

Provide engineering technical support and design input for surface mount and Through Hole production.

Responsible to resolve daily PCA wave process technical issues and problems.

Support manufacturing and ensure daily production target are met.

Review all wave solder process related defects and make improvements for future builds.

Work on line balance for TH manual assembly to produce a low mix production line with optimal result and better yield.

Work with customers to resolve all problems/issues related to customers design.

Review all DFM related issues and suggest, request changes before customer lay out of the board is complete to prevent costly rework/repair during production.

Provide training to other engineers, technicians and operators as required.

Provide technical support to other facilities in Mexico.

Work with vendors for all wave fixtures design and improvements.

Program and troubleshoot Ersa Versaflow selective wave solder machine using High Melting Solder and SAC305 leadfree solder.

Conduct root cause analysis and propose corrective actions for continuous improvement and for resolutions to Through Hole manufacturing problems including processes, machines, or programming problems.

Review new engineering prototype layout and provide feedback into design layout, components selections, wave profile and other process related adjustments. 06/2006 - 6/2011 Foxconn Assembly LLC

8807 Fallbrook Dr.

Houston TX 77064

Job title: Manufacturing Engineering Manager- Engineering department Job responsibility:

Responsible for resolving daily PCA manufacturing technical issues and problems.

Work with engineers to create manufacturing documents, process flow and all other required documents to produce customers products.

Review all process related defects and make improvements for future builds.

Conduct root cause analysis and propose corrective actions for continuous improvement and for resolutions to SMT manufacturing problems including processes, machines, or programming problems. Review new engineering prototype layout and provide feedback into footprint profile and other process related adjustments

Work on line balance include SMT and TH manual assembly to produce a high volume production line with optimal result and better yield.

Work with other departments in troubleshooting, fixing, and make corrections on all daily technical problems with SMT and TH processes.

Work with customers to resolve all problems/issues related to customers design.

Eliminate/reduce defects and improve yields. Perform root cause analysis and take corrective action to resolve test failures.

Review all manufacturing related issues and suggest, request changes before customer lay out of the board is completed to prevent costly rework/repair during production.

Provide technical support to other facilities in China, Brazil…

Provide customers post build report which identify all manufacturing problems/issues and suggestions for improving product’s manufacturabilities. Help customers improve their design for manufacturabilities by reviewing the product manufacturabilities in early design stages. Project completed:

Qualify production line from no clean leaded HASL surface finish to no clean leadfree OSP surface finish.

Planning/Implement high output and high yield production lines to meet customer requirement.

Evaluating new equipment for SMT and Through Holes processes to improve quality and yield for high complexities, high mixes, high yield and high throughput.

Implement and qualify 0201 components in low volume and high mix production environment.

Work with AMD, Qlogic on DFM and process improvements for all prototype builds. 05/1999 – 06/2006 Benchmark Electronics Inc.

3000 Technology Dr.

Angleton, TX 77515

Job title: Manufacturing/Process Engineer - Engineering Department Job responsibility:

Responsible for programming AOI (Omron) and AXI (Agilent 5DX) machines.

Assist and train program technician in programming Pick and Place Fuji machines using Fujicam and Valor.

Work to improve the throughput of equipment and to reduce change over time from one product to the next by implementing line balancing, multiple set up for SMT equipment.

Assisting process engineering group in trouble shooting and resolve reflow and wave solder process problems.

Provide feed back of process related problems to Process Engineer group and design related problems to Product Engineer group based on the result of AOI and AXI inspection.

Assisting and work as a Product Engineer to support customer product. Providing Design for Manufacturing analysis, develop process, yield improvement, resolving customer related issues. Project completed:

Completed evaluation of placing 0201 components using Fuji chip shooter machine.

Run process evaluation using different paste types and aperture opening to select the optimal screen printing setting, aperture opening for stencil and reflow profile for 0201 components.

Implement Valor Assembly Line Engineer software module to program Pick and Place machine and using Valor Trilogy Engineering station to program Agilent 5DX machine. Sofware used:

Effectively using Fujicam software to program Fuji machines.

Effectively using Technomatic Unicam Fabmaster and Router Camcad professional to program 5DX machine.

Valor Trilogy software to program Pick and Place machine as well as 5DX machine. 07/1997 – 05/1999 Texas Micro Inc.

5959 Corporate Dr.

Houston, TX 77036

Job title: Process Engineer - Operation Department Job responsibility:

Work with Engineering Department in reviewing and recommended changes in PCB layout to improve manufacturing ability before sending data out to PCB vendor.

Responsible for building prototype product from Surface Mount Department to Through Hole and Final assembly.

Program Fuji FCP2, FCP3, FIP1, and FGL2 machines and Quad 4C.

Work with maintenance personnel to ensure all the Fuji machine in good working condition.

Profile all the Electrovert and Vitronics Reflow ovens.

Profile all the Electrovert Wave solder machines.

Decide appropriate process which will be used to build the current and new products.

Responsible to install, program, train the operators and maintain the F4G systems running on Windows NT 4.0.

Working in improving the process and quality of the product.

Assist and recommend buying Surface Mount and Through Hole equipment. Career achievement:

Contributing to increase the quantity of the board produce by 500% from 1997 to 1999.

Contributing in helping Operation Department justifying for more equipment to increase the throughput, to ensure quality of products, and on time delivery. Shorten the time to build prototype product and ensure on time introduction of the new products.

10/1990 -06/1997 Benchmark Electronics Inc.

3000 Technology Dr.

Angleton, TX 77515

Job title: Process Engineer - Engineering Department Job Responsibility:

Responsible for maintaining and troubleshooting the SMT pick and place machines such as Fuji FCP3, FCP6, FIP2, FIP3 and Quad 4C.

In charge of programming for all the Fuji machines.

Work to improve the throughput of equipment and to reduce change over time from one product to the next.

Study line balancing and implementing multiple setup for SMT machines.

Assist in building new prototype products from high tech computer to medical and commercial products

Finish the first phase of using F4G software for Windows NT 3.51 to replace the MCS16F computer for all the FCP6 and FIP3 machines. Continue to implement F4G software for all the FCP3, FIP2 and FGL2 machines.

03/1987 - 05/1990 Nagasaki Inn Restaurant, Memphis Tennessee Job Title: Waiter (Part time)

01/1982 - 05/1985 Automobiles Repair Company

Job Title: Mechanical Engineer

EMPLOYMENT STATUS

Currently an US citizen

ACTIVITY

Reading, Swimming, Fishing

REFERENCES

Personal references available upon request



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