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Mechanical Engineering Engineer

Location:
Farmington, MI
Salary:
60,000 per annum
Posted:
February 11, 2016

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Resume:

MOHIT NAGALLAPURAM

Phone (cell): 864-***-**** Email: acthuv@r.postjobfree.com

Address: ***** ********* *****, *** #***, Farmington Hills, MI - 48335 SUMMARY

Recent Graduate with masters in mechanical engineering from Clemson University.

Internship experience from Larsen and Toubro and Hindustan Shipyard Ltd.

Motivated, skilled, creative, and responsible mechanical engineer with demonstrated achievements in the design, development, and manufacture of machinery, parts, tools, and structures.

Adept in creating and developing innovative, cost-efficient designs.

Keen understanding of DFM, DFA, FMEA, GD&T and Lean Methodologies.

Six Sigma Green Belt certified, Centre of Excellence in Quality, Clemson University, Clemson, SC; June 2014

EDUCATION

CLEMSON UNIVERSITY Clemson, SC

Master of Science - Mechanical Engineering August 2013 – May 2015

Courses: Finite Element Analysis, Advanced Design Methodologies, Design for manufacturing, Material Selection in Engineering Design, Experimental Statistics, Engineering Optimization, Human Factors Engineering, 3D Parametric Design, Six Sigma Quality, Vehicle Structural Analysis For Automotive Systems. GITAM UNIVERSITY Visakhapatnam, India

Bachelor of Technology - Mechanical Engineering July 2009 – May 2013

Courses: manufacturing technology, applied thermodynamics, mechanics of solids, Fluid mechanics, method engineering and workplace design, theory of machines, computer aided design, engineering mechanics, environmental engineering, hydraulic machines, and machine design. SKILLS

Software:

AutoCAD, MS Office, CATIA, ANSYS, Matlab, SolidWorks, ModeFRONTIER, HyperWorks.

Programming languages:

C, C++

Six sigma green belt: Centre of Excellence in Quality, Clemson University, Clemson, SC; June 2014

Key strengths:

Problem solving skills, creative, teamwork, self-motivated, amicable, perseverance, and patience. PROJECTS

Preliminary design of an automobile BIW: CU-ICAR, Greenville, SC (January 2015 – May 2015). o As part of a team, collaborated the development of BIW structures for a vehicle design. Used available benchmarking data and SolidWorks to design and develop the structural members of BIW. o Optimized the side-frame mass and met the project requirements by estimating and improving bending and torsion stiffness of BIW.

o Improved the crash-worthiness of the vehicle by updating structural members of the front and rear compartments.

o Maintained passenger compartment integrity and reaction to crash impact loads by updating the design of the BIW cross-members.

o Mass of the control arm was reduced by 52% by performing topology optimization.

Bending And torsional test conducted on BMW X3 E83 BIW: CU-ICAR, Greenville, SC (January 2015

– May 2015).

o The H point test was done to study the bending characteristics. o The torsional test was done by applying equal and opposite deflection on the front end of the car while keeping the rear end fixed at the suspension points. o Generated Load vs Deflection and Torque vs angle of twist curves to determine the bending stiffness and torsional stiffness.

o Estimated curb weight and light weight index of the vehicle.

Multi-Objective Optimization of a Square Plate: Clemson, SC (August 2014- December 2014). o Achieved a multi-objective optimization using feasible solutions, including setting up the analysis in ANSYS and coupling it to ModeFRONTIER.

o Minimized the volume and stress of a square plate for a deflection that is less than the specified value.

Redesign of an actuator assembly process: Clemson, SC (August 2013- December 2013). o Effectively implemented Boothroyd and Dewhurst Methodologies for design for manufacturing and assembly (DFX) on this real-life project by Meritor, Inc. o Redesigned the fixture, the workstation, and improved upon the ergonomics of the overall process. Modelled the activity using Solid works.

o Successfully proposed the potential for complete automation, thereby reducing dependency on workers. o Increased productivity by 18% and reduced lead time by 25% via fixture redesign.

Mars mining rover: Clemson, SC (August 2014- December 2014). o Using SolidWorks, a preliminary design for a mars mining rover was created using design principles like black box, functional decomposition, and other design tools. o The rover was designed so that it could go to any celestial body and mine for precious resources. o The rover was designed based on specification given for NASA rover mining competition.

Design for manufacturing project: Clemson, SC (August 2014- December 2014). o Successfully applied Poli’s Methodology and Design for manufacturing guidelines, in the redesign of a BMW headlight casing.

o Reduced manufacturing costs by 47%.

o Decreased the part complexity by 49%, increasing overall cost savings.

Reverse Engineering – Clemson, SC (August 2013-December 2013) o Using FMEA principles, redesigned a crock pot to create manufacturing and design improvements using functional decomposition and connectivity graphs. o Increased efficiency by 36.6% and decreased the assembly time by 32%. WORK EXPERIENCE

HINDUSTAN SHIPYARD LTD Visakhapatnam, India

Intern May 2012 - June 2012

● Worked at the Production, Process and Planning department (PPP).

● The procedure from design of the product, material procurement to final testing and delivery of the product to the customer is planned in this department. LARSEN & TOUBRO Visakhapatnam, India

Intern May 2011 - June 2011

● Worked at 4 different department during the course of the internship.

● Worked at the production and process planning department where the entire manufacturing process was planned step by step.

● Learnt to use CATIA at the design department.

● Supervised a section of the shopfloor.

● Studied welding techniques and weldments in the welding department.



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