Rajesh Singh

India Mobile No.: 009***********

Email: act7hr@r.postjobfree.com

Skype Id: rajeshsingh24

Address: Assotech The Nest,

Block-D,Flat-026,

Crossing Republik-201016,

Ghaziabad (U.P.), India.

Seeking to be an effective catalyst in augmenting organization profitability in a senior managerial assignment for maintenance projects in the Chemical, Petrochemical, Oil & Gas Process Industry. Currently, working as...

TURNAROUND MAINTENANCE COORDINATOR-MECHANICAL (PLANT SHUTDOWN), QATAR CHEMICAL COMPANY LTD. (Q-CHEM)

Proactive, seasoned management executive and mechanical engineering professional with 15+ years of chronicled success in heading all aspects of maintenance projects management, cost optimization and development operations pertaining to equipments in process plants.

Career span underscored with 5 years of international exposure with record of success.

Expertise in managing all aspects of project coordination and execution functions across chemical process and packaging sector.

Documented track record of success in achieving set targets within stipulated time frame in total productive maintenance, erection, and commissioning and expansion projects.

Recognized for leveraging Enterprise Resource-based Planning System (Baan IV) for all the data processing operations and achieving cost efficiency in the operations.

Thorough knowledge of ISO – 9000 and ISO- 14000 implementation.

In-depth knowledge laser technology and with proficiency in world class manufacturing best practices.

Hands-on role in utilizing TPM concepts and developing tools, techniques for regular and preventive, time bound maintenance during 15years experience in project execution, chemical process and packaging industry.

Collaborative leader with effectiveness in mentoring cohesive teams towards peak performance.

Strong organizational, administrative and inter-personal skills.

Competencies

Expansion Projects Management

Project Site Supervision

Material Resource Planning

Piping System Planning and Deployment

Piping System Inspection and Quality Analysis

Quality Management Systems Implementation

Vendor Development

Manpower Planning and Management

Team Leadership

Maintenance Planning and Scheduling for

Process Plants Equipment's

Plant Shut Down Operations

Cost Optimization and Improvement Initiatives

Inventory and Spare Parts Management

MTBF, MTTR for critical equipments

Training and development

Preventive and Corrective Maintenance

Erection and Commissioning

Total Productive Maintenance of Chemical Process Plants

Professional Experience

Qatar Chemical Company Ltd (Q-Chem)

Mechanical Maintenance Coordinator Turn Around of plant shutdown from (Jan. 2015 to Till Now).

Role & Responsibilities:

Strong understanding and implementation of Health and Safety responsibilities and practices displaying a strong safety attitude

Familiarization with the clients policies and procedures

Understanding of a shutdown coordinators roles and responsibilities

Collating all shutdown scope(Job Pack) activities

Assist in the scope of work planning

Lead the shutdown team in the maintenance of plant and equipment

Involvement with equipment and materials tracking

Involvement with specialist vendor requirements

Ensuring the major shutdown management process is followed

Coordinating the activities of the cross-functional groups involved in a shutdown

Taking a senior leadership role during the execution of the shutdown

Providing regular feedback on performance to members of the Shutdown Coordination Team

Provide regular reporting to senior management on the progress of the shutdown

Ensure all site work is compliant with Q-Chem. and industry endorsed safe work practices.

SAUDI ARAMCO TOTAL REFINERY & PETROCHEMICAL, JUBAIL, SAUDI ARABIA

Maintenance Engineer – Mechanical in area#5 SAR (Sulphuric Acid Regeneration), Alky (Alkylation), SHU (LPG Selective Hydrogenation Unit), UGP (Unsaturated Gas Plant), FCC (Fluid Catalytic Cracking) plant from (Aug. 2013 to Dec. 2014).

Role & Responsibilities: (Pre-commissioning, commissioning & Startup of plant).

Attending walkthrough, RFC, RFSU & OTP with EPC contractor as a client side. Making punch list submit to the PMT. Also doing maintenance activity (Rotating & static) as per process requirement or any complaint of equipment. Executing of modification job work as per process requirement, arranging equipment & materials for execution of mechanical maintenance work, ensuring of safe job work activities at the time of execution.

Maintenance Engineer – Mechanical in area#6 Coker plant from (July2013 to Aug.2013).

Role & Responsibilities: (Pre-commissioning, commissioning & Startup of plant).

Attending walkthrough, RFC, RFSU & OTP with EPC contractor as a client side also making punch list submit to the PMT.

Maintenance Co-ordinator through JAL INTERNATIONAL CO. LTD in area#4 HPU (Hydrogen Process Unit) plant from (Fab.2013 to July2013).

Role & Responsibilities:

Day to day planning for Mechanical Maintenance activities, Material Resource Planning, Manpower Planning, Maintenance Scheduling. Executing of day to day activities with maintenance team, executing of modification job work as per process requirement, arranging equipment & materials for execution of mechanical maintenance job work, ensuring of safe job work activities at the time of execution, giving training time to time to Maintenance team to problem solving & sporting to maintenance team with moral & physical to handle smooth activities. Coordinating with process team for maintenance activities, attending daily meetings with process team & management. Preparing day to day report of mechanical maintenance activities.

JAL INTERNATIONAL CO. LTD., JUBAIL, SAUDI ARABIA

Project Engineer - Mechanical (May 2010 to Fab2013)

Project Engineer – Mechanical (Working in different-different Sabic affiliates likes Petrokemya, Saudi Kayan & Sharq Eastern Petrochemical Company & also have done project in Aramco Dhahran, Satorp construction project in package#2 with Daelim).

Role & Responsibilities:

Reporting to the Project Manager, managing a team of 40 personnel.

Responsible for project estimation, scope of work on awarded projects and establishing cost control budgets.

Reviewing, developing and implementing cost-control initiatives and suggesting any special equipment requirements.

Developing manpower plan in conjunction with Site Supervisor & generate Purchase Orders to trades and major suppliers.

Ensuring equipment and materials delivery to job sites in a timely and cost effective manner.

Managing issues arising out of equipment and sub trade selections.

Soliciting, reviewing and tracking all shop drawings required for projects.

Accountable for completion of installation complies with applicable regulations, is cost effective and meets customer's expectations.

Attending site meetings and deal with issues arising. Ensure proper documentation of discussions and providing suitable action plan.

Ensuring effective management of all projects and reviews all weekly progress/site meetings for all jobs.

Providing technical assistance to staff as required. Review, price and track all change notices.

Preparing monthly project billings. Attend review meetings. Pre-plan and execute project close out requirements.

Ensuring warranty issues are handled promptly, cost effectively and appropriately.

Monitoring and inspecting the prefabrication work at the fabrication shop and inspection of procured material, material handling as per the bill of quantities.

Ensuring the satisfactory identification of material, proper of piping and fittings.

Verifying proper size and schedule of pipe, rating of flanges, proper flange face and fittings.

Inspection of piping for erection to verify the interior is clear of foreign material. Edge preparation and fit-ups to verify that areas to be welded are free of contaminants.

Evaluating installation, erection of piping & piping supports works.

Responsible for dimensional and visual inspection of piping spools after fabrication.

Ensuring that all joints are exposed for examination during pressure test check vent is open when filling and draining lines.

Evaluating disconnection of pipe with the equipment and vents and vents drains lines prior to testing.

Witnessing with the client final pressure test including of pressure gauges with adequate dial range and calibrated.

Confirming the piping system concur with flow diagram to verify completeness of system. Evaluation of test packages contents, line checking against drawing requirements to ensure completeness and accuracy of both piping system.

Also responsible for painting and insulation inspection from surface to final visual inspection of the equipment and pipe lines.

Ensuring the isolation purging is according to the safety procedure in case that system facility or unit is subjected for maintenance or repairs.

Conducting tightness test on each line system & verify the accuracy of leaks in commissioning period.

Responsible for verification of punch list early on equipment and associated pipe lines prior to pre commissioning of each system to effect minimal rework to later in the project like pre hydro punching, mechanical work as well as commissioning work after completion of the job and proper installation of all missing Plant items as reflected on punch list.

Assessing safety clearance and ensuring the execution of work in alignment with defined safety standards.

Reviewing and monitoring offshore punch list reports, and finally prepare project completion reports for top management.

Key Achievements:

Successfully minimized the project cost by SR.80000 & project execution time by 20%.

Essayed an integral role in cost optimization programs.

Successfully implemented ISO 9000 Quality Management, ISO 14000 Environmental Management Systems in the organization.

Achieved cost reduction through the implementation of several cost-control initiatives including establishment of controlled budgets for projects.

Successfully evaluated test packages contents, checking lines in alignment with drawing requirements ensuring accuracy of piping systems.

JUBILANT ORGANOSYS LTD., PUNE, INDIA

Assistant Manager Mechanical-Maintenance (Jan 2002 to May 2010)

Responsibility Outline:

Repair & Maintenance Planning for Mechanical Process Plant viz. Acetic Acid, Ethyl Acetate, Vinyl Acetate Monomer,CO2, Alcohol (Distillery), Acetic Anhydride, Bottling Plant, Workshop & Bio-gas Plants, consisting of high-speed centrifugal reciprocating compressors, pumps with mechanical seal and Heat Exchanger, Water cooled & air cooled Blowers and other process equipments.

Operation & Maintenance of Utilities such as Fluidized Bed Coal, Oil & Gas fired boiler, DM water plant, Cooling Tower & Drier System.

Material Resource Planning, Manpower Planning, Maintenance Scheduling and Overhaul of Plant machinery during Plant Shutdown.

Development of Operating procedures/conditions and related documentation, as per the ISO 9000 Quality Management Systems, ISO 14000 Environmental Management Systems, and ensuring continued conformance to these systems.

Process Validation Development.

Formulation of Preventive Maintenance Schedules, Check-sheets, SOPs and various Audit Procedures for the plant operations.

Vendor Development.

Expansion Projects Execution.

Human Resource Management.

Training and Development.

Key Achievements:

Devised and effectuated effective maintenance schedules and plans for proper maintenance of all mechanical equipment causing reduction in down time and maintenance cost..

Successfully minimized the down time of equipments by 15% annually & saved Rs. 12 lakh.

Successfully implemented ISO 9000 Quality Management System to standardize the quality process and ISO

14000 Environmental Management System to keep check on environmental issues regarding products and services.

Implemented Enterprise Resource-based Planning System (Baan IV) for all the Data processing operations while maintaining complete sophistication and integrity of data.

N.S. PACKAGING MACHINE MFG. PVT.LTD, NOIDA, INDIA

Production Engineer (Aug 2000 to Jan 2002)

Responsibility Outline:

Maintenance of Machines and Supervision of fabrication operations.

Material and Manpower Resource Planning.

Management of After Sales Service for the Packaging machines sold by the company.

Project planning and budgeting, technical/commercial negotiations with vendors, coordinated with consultants and contractors.

Erection and commissioning of the Packaging machines.

Key Achievements:

Efficiently managed the production and maintenance activities.

Played a key role in enhancing customer satisfaction by efficient after sales service.

Reduced down time of equipment after sales and brought about saving of Rs. 10 lakh annually by reduction of equipment downtime after sales through proper guidance and extra awareness.

Successfully executed each packaging machine fabrication as a separate project, conducted detailed planning, understood client requirements, budgeted, estimated cost, generated time schedule for project completion.

Instrumental in planning and implementing comprehensive maintenance program, preventive, predictive and breakdown maintenance for improving the overall reliability and safety of plant.

Designed and implemented standards, procedures & reporting formats to achieve efficient maintenance.

QUALITY STEEL TUBE LTD., KANPUR, INDIA

Maintenance Engineer (Jan 2000 to Aug 2000)

Key Achievements:

Achieved considerable success in managing the operation & maintenance of the process plant, and utility equipments.

Successfully planned and executed maintenance and overhauled plant during shutdown.

Instrumental in designing and implementing comprehensive maintenance programs for machinery and facilities.

Planned and executed modification work in utility plant.

Contributed to controlling the overheads on spares & repairs by effective implementation of maintenance plan, indigenous development of parts, design improvements & execution of energy conservation schemes.

Education

M.E., Mechanical, Machines and Technology Of High Effective Process Of Treatment, National Technical University of Ukraine,1999

B.E., Mechanical, National Technical University of Ukraine,1997

Proficient in MS Windows Environment, MS-Office tools & ERP (Baan IV)

Trainings Attended

Six Sigma green belt training

Enterprise Resource-based planning System (Baan IV) for all the Data Processing Operations & Maxima for Maintenance Data Processing Operations.

Training on world class manufacturing

Training on TPM concepts

Managerial Effectiveness Program for Junior Management.

Date of Birth: 10th July 1971

Languages known: English, Hindi, Marathi, Ukrainian and Russian

Passport: (G4089735)

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