Saqib Shahzad

Supervisor (Mechanical)

PERSONAL SUMMARY

A competent Supervisor (Mechanical) with excellent communication, organization and co-ordination skills. Possessing a proven track record of preparing and executing project plans and programs, ensuring that work is carried out in accordance with the companies procedures and clients satisfaction. Able to ensure timely, safe and cost effective design and implementation during the life cycle of projects from conception till customer satisfaction.

WORK EXPERIENCE

Employer Attock Refiner Limited

Designation Supervisor (Mechanical)

Location Morgah, Rawalpindi, Pakistan

Period September 2014 till to-date

Employed DESCON Engineering (Pvt.) Limited

Designation Supervisor (Mechanical)

Location Lahore Manufacturing Works

Period January 2008 till August 2014

Duties:

Ensuring that all engineering work is carried out in accordance with specifications, statutory requirements, laws, rules, regulations and other contractual requirements with due regards to safety, operability and maintainability

Managing the projects from conception, pre-production through to completion. Providing technical support to the project team and wider regional teams.

Responsibilities in Maintenance

oResponsible for maintenance and repair of plant equipment coordination with operation staff.

oDeveloped and implemented strategies like plant surveillance, lubrication schedule, preventive maintenance schedule and condition monitoring to enhance plant availability and improved service factor.

oResponsible for maintaining and availability of spares for all plant equipment by carrying out critical spares inventory, introduction of new stocks and management of spares.

oResponsible for inspection of spares inventory materials.

oResponsible for carrying out day to day maintenance by scheduling job, reservation of material, failure reporting and maintaining repair history.

oDuring emergencies or shutdown of units, is responsible for the coordination of all activities.

oEnsure proper documentation and logging of breakdowns, shutdowns and continuous improvement records.

oCoordinate with production and operation for well-organized production operation.

oResponsible for the safety in all activities related to mechanical jobs including jobs related to external contractors.

oSupervise and inspect the work performed by third party engineering services and vendors.

oRecommended and implements changes in work practices and procedures.

oSupervise and control the subordinates and evaluate their performance, prepare plan for technical training and skill development of this team.

oDrawing Study (Machine parts drawing, P&ID’s of system, ISO, Lay out, Piping Plan).

oAssist to Engineer.

Responsible for Construction:

Overseeing the review, initiation and execution of contracts.

Managing project budgets and keeping costs down.

Producing Test Plans and reports

Evaluating tenders and providing recommendations.

Carrying out effective client liaison for all projects undertaken.

Liaising with customers on a regular basis to ensure the successful design and manufacture of products to agreed budgets and time frames.

To monitor, review and, where required, approve the mechanical construction activities of the EPC Contractors to ensure that all mechanical construction activities are carried out safely and fully in accordance with Company's HSE and technical requirements.

Ensuring that the work is carried out on schedule, within budget and to the specified quality requirements.

To carry out regular HSE audits and inspections, both ad-hoc and formal, of the contractors facilities and operations and to ensure that HSE standards are maintained at the highest levels.

Prepare audit and inspection reports and ensure that action items are promptly followed up by the contractors. Issue Unsafe Act Reports as and when required and ensure that these are promptly followed up and closed out by the contractors.

Ensure that appropriate safety procedures are implemented during the execution of the work, which will include the review of method statements as well as witnessing at site.

Participate in toolbox talks relating to mechanical construction activities carried out by the contractors.

Ensure that the contractors adhere to the Contract specifications and that any deviations are reviewed and approved by appropriate authority

Liaise with the project Mechanical Engineer on technical issues as and when required.

Ensure that all materials used by the contractors are in accordance with the specifications.

Monitor Mechanical activities and ensure adequate Contractor resources to ensure optimum progress of the work in the mechanical discipline.

Work closely with the Quality Assurance Engineer to ensure the implementation of the Project QA/QC Plan.

Implement the Company Quality Assurance Plans through the checking, witnessing and recording of the quality activities as described within the Plans.

Witness all critical quality activities including hydro testing.

Liaise with the other discipline Construction Supervisors on a continuous basis to ensure smooth execution of the construction activities.

Ensure that all construction and pre commissioning activities are suitably documented to provide a smooth handover to the Site Commissioning Team.

Liaise closely with the Site Commissioning Team to ensure that any mechanical rectification required during the pre-commissioning and commissioning phases is promptly attended to.

Monitor as-built drawing preparation by the contractors to ensure that these are accurate and produced on time.

Report progress on the activities, versus the contractor's program, and advice of any potential slippages to the Head of Construction.

Review and comment on the contractors planning related to mechanical activities.

Liaise closely with Operations personnel, on a day-to-day basis, to ensure that they are kept fully informed of the contractor’s activities and that appropriate Operations input is obtained during the implementation of the work.

Involvement in below Pre-Commissioning

Commissioning activities

Preparation of pre-commissioning and commissioning plan

Safe commissioning of pipeline system

Safe and smooth operation of pipeline after commissioning

Proper handing over & taking over of pipeline system

Preparation of check list for all pending activities

Liquidation of check list points in a time bound manner

Establish safety and work permit systems

Plan all recourses, vendor assistances, commissioning engineers, consumables an spare parts, labor for assistance

Preparation of below activates for ready the system for Commissioning

i)Flooding / filling

ii)Cleaning

iii)Progressive cleaning

iv)Preservation

v)Gauging / caliper / internal geometry checking

vi)Testing / Integrity Testing / Hydro testing

vii)Pressure Testing

viii)Leak Testing

ix)Dewatering

x)Conditioning

xi)Drying

xii)Nitrogen filling, inserting or purging

xiii)Nitrogen packing

xiv)De-commissioning

KEY SKILLS AND COMPETENCIES

Working knowledge of ASME Sec VIII Div I, ASME Sec V, ASME Sec IX, Process Piping B31.3, 31.8, TEMA and different API and ASTM standards and recommended practices.

Proficient at developing and organization of job execution plans, quality plans, supervising field / site supervisors, directing assigned personnel in meeting cost and schedule, trouble shooting, resource management

Adept at conflict-resolution and planning and managing projects from inception through commissioning.

Experienced in supervising all levels of technicians and engineers

Well versed with manpower loading and contracting

Extensive experience of planning, project management, and design & client liaison.

Experience of interpreting specifications and preparing technical proposals.

Ability to multi-task in a demanding engineering environment.

A strong track record in delivering projects on time and within budget.

Able to ensure that all H&S procedures are met and maintained.

Resolving complex technical issues and coming up with fast efficient solutions.

Ability to assess the financial feasibility and impact of proposed budget items and also alternatives.

Current Project:

Working as Supervisor (Mechanical) in planning and development department of Attock Refinery Limited on ARL UPGRADATION PROJECT. The project worth 251 million US$ and has been awarded as an EPCC project to M/S Hyundai Engineering Co. Ltd . The project comprises of following units:

DHDS, SRU, HYDROGEN, AMIN, SOUR WATER RECOVERY and ISOMERIZATION unit.

S.No

Project

Description

1.

Pre-flash Unit

To cater for the additional crude oil availability in its region, ARL is in the process of installing a state-of-the-art Pre-flash Unit of 10,400 barrels per day at one of its existing distillation unit to enhance the crude refining capacity.

2.

Isomerization Unit

The Company is also installing an Isomerization Unit of 7,000 barrels per day to produce environmental friendly gasoline and enhance its production by 20,000 tons per month.

3.

Diesel Hydrodesulphurization (DHDS) Unit

The Company is also installing DHDS Unit of 12,500 barrels per day to reduce sulphur contents to 500 ppm in High Speed Diesel to meet Euro-II specifications.

4.

Expansion of Captive Power Plant

To cater the energy requirements of the Up-gradation Project, the existing captive power plant is being expanded by 18 Mega Watt (MW).

Jobs Performed:

65 TPH (11 BAR(G) – Water Tube Boiler

Client: Oil & Gas Development Corporation (Pakistan)

05 TPH (17 BAR(G) – Fire Tube Boiler

Client : OXYCHEM (Pvt.) Limited, Lahore (Pakistan)

120 TPH (96 BAR(G) – Heat Recovery Steam Boiler

Client: 225MW HALMORE CCPP BHIKKI (Pakistan)

70 TPH (600 PSI(G) - Water Tube Boiler

Client: National Refinery Limited. (Pakistan)

05 TPH (12 BAR(G) – Heat Recovery Steam Boiler

Client: 225MW HALMORE CCPP BHIKKI (Pakistan)

70 TPH (18 BAR(G) - Water Tube Boiler (Rework - 6126)

Client: Vimpex Deir Ez Zor, (Syria)

16 TPH (18 BAR(G) - Fire Tube Boiler

Client: NESTLE PAKISTAN (PVT.) LIMITED (Pakistan)

140 TPH (66 BAR(G) – Beggas Fire Water Tube Boiler

Client: UNITED SUGAR MILLS (JDW) (PAKISTAN)

3 x 26TPH (18 BAR(G) – Water Tube Boilers

Client: Hyundai Engineering Company

End User: ATTOCK REFINERY LIMITED (ARL)

DEPLOYMENT IN SYRIA

Employer Vimpex Paper Mills, Syria

Designation Supervisor (Mechanical)

Project Installation of Wrapping Machine, Agitators,

(New PLC, MCC & Pneumatic Control Panels),

Termination of Power & Control Cables of

Paper Mill 1 & 2)

Period 20th October 2011 to 20th June 2012

Employer Vimpex Paper Mills, Syria

Designation Supervisor (Mechanical)

Project Rehabilitation of 30 TPH Water Tube Boilers

Period 1st July to 31st December 2010

PERSONAL HISTORY

Name

:

Saqib Shahzad

Father’s Name

:

Ali Asghar Tariq

Date of Birth

:

02-06-1986

Religion

:

Islam

Permanent Address

:

Babar House,

Street # 4, Shahnawaz Colony,

Rahim Yar Khan, Pakistan.

Contact #

:

0092-333-***-****

E-Mail

:

0092-334-0043998

009*-**-******* Ext 2709

acslyc@r.postjobfree.com

acslyc@r.postjobfree.com

Computer Literacy

:

- Full Command over MS Office,

- AutoCAD for designing

- Primavera P-3, P-6 for scheduling

Qualifications:

- SAP for Budgeting, Indenting & Purchasing

Qualification

Institute

Year

Total

Marks

%age

Marks

Obtained

MATRIC

Govt. Colony Secondary School,

2001

850

508

60%

Rahim Yar Khan.

Draftsman

Govt. Technical Training Institute,

2003

-

Practical:

69%

(Mechanical)

Rahim Yar Khan.

Theoretical:

48%

D.A.E.

Govt.

Institute of

Technology,

2007

3350

2399

72%

(Mechanical)

Rahim Yar Khan.

B. Tech (Pass)

Preston University of Lahore

2011

4 GPA

2.3 GPA

72%

Boiler

Boiler

Board Govt.

of Punjab

Engineer (3rd

Lahore

2012

Pass

Class)

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