Sagar M

Email - ID: acrxvz@r.postjobfree.com

Mobile Number : +1-234-***-****

Technical Skills:

CAD : Unigraphics NX, AutoCAD Inventor, Mechanical Desktop

CAE : Ansys Workbench, Hyper mesh and Mathcad

PLM : Team Center Engineering 9.0, My CATSWeb & SharePoint

Operating System : Windows 2007, Windows XP.

Professional Summary:

9 years of experience in Design & Development of Gas turbine and wind turbine domain components and 1.5 years in Siemens Industries.

Worked for Major R&D teams in Siemens wind power, Siemens Gas Turbine, Gas Turbine Research Establishment (DRDO, INDIA).

5+ years Worked extensively in wind turbine mainly Nacelle internal components, direct drive internal access components, tower internals, Cooling and hydraulic routing and support structures for various equipment’s.

Involved in many conceptual designs complies with the ASME/ANSI, ISO, DIN & EN standards. Good knowledge in Welding, Sheet metal, Casting and Machining and Manufacturing process

Knowledge in engineering analysis tools such as RCA, FMEA etc.

Thoroughly conversant with design/CAD activities using Unigraphics NX, AutoCAD Inventor, and Mechanical Desktop by applying GD&T

Educational Qualifications:

Master of Technology (M.Tech) in Production Technology from IIT Delhi, India.

Bachelor of Engineering (B.E) in Mechanical from Osmania University, Hyderabad, India.

Diploma in Mech. Engg. from State Board of Technical Education and Training, Hyderabad.

Other Activities / Achievements:

Technical paper presented in Incarf2003 conducted at IIT Delhi, India

First Prize in sayantik 2004 (technical paper presentation) conducted at NIT Warangal, India

Experience Details:

1. Project:

Location : Pittsburgh, PA, USA

Title : ECR’s and Design of cabinets and blowers.

Client : Siemens Industry, Inc (March 2014 to Till Date)

Role : Onsite coordinator & Mech. Engg.

Description:

The roles are to support the research and development team of the CAD department to design various cabinets and internal components of drives. Attending kick off meetings and provide different solutions to custom specific designs for the different customers of the Siemens AG.

Responsibilities:

3D modelling and Drafting of Cabinets, control tubs and updations related to production modifications/field warranty issues.

Core team member for design of rack-out blowers for single/twin and triplet blowers for different capacities of drives for both Water Cooled and Air Cooled drives.

ECR’s creation and implementation on drawings based on LTCA’s and QIR’s from CATSWeb.

Responsible for Design and CAD workload, Scope projects and allocate resources.

Responsible for team adherence to budget and work schedules with quality.

Effective use of CAD layouts, 3D models and working prototypes to evaluate work estimations.

Migration work from MDT (Mechanical Desktop) to NX for all the drives and its parts.

Develop and maintain Key Performance Indicator (KPI) metrics.

Preparation of offshore weekly billing reports, Monthly PO data and team utilization reports.

Defined parameters for the appropriate quality reports based on customer requirements and feedback.

2. Project:

Location : Brande, Denmark.

Title : Design optimization of canopy of 2.3MW turbine.

Client : Siemens Wind Power A/s, Denmark

Role : Team Leader and Onsite coordinator

Duration : March 2010 to February 2011 & January 2013 to Sept. 2013

Responsibilities:

Providing grease escape solutions for different wind turbines from 600KW to 2,3MW (takeout extra grease to a can and secure that there will not be any overpressure inside the main bearing house).

Involved in Concept designs and Design optimization of canopy of 2.3MW turbine.

Creating RESS (Rear End Support Structure), floor assembly and BOM updation in team center.

Design of four canopy front brackets for fixing canopy with bed frame for 6MW turbine.

Developed suspension brackets for crane rail system inside roof of canopy.

Onsite coordination between customer and offshore team to set up the work flow process.

Work allocation planning and resource planning for offshore team.

Quality checking of offshore deliveries to customer.

3. Project:

Location : Cyient Limited, Hyderabad, India

Title : Design of Wind turbine components and their lifting and transportation

equipment design.

Client : Siemens Wind Power A/s, Denmark (Feb 2009 to Feb 2014)

Role : Team Leader

Description:

The roles are to support the research and development technical team of the lifting and transportation department of wind turbine structures. Provide solutions to complex problems from component level to system level design. Present suitable design recommendation in the technical reports based on the interpretation of analysis results to optimize the process or the product. Design and Hand calculations of lifting and transportation components are based on standards followed by Siemens like Germanischer Lloyd (GL), Det Norske Veritas (DNV) etc. Drawings are prepared/modified based on analysis.

Responsibilities:

Developing the concept designs of lifting and transportation equipment for Wind Turbine components such as Towers, nacelle, hub etc.

Design of Wind Turbine components and related 3D and 2D designs in Autodesk Inventor.

Interaction with the customer for design reviews/queries to provide best possible alternate design solutions and project status updates.

Preparation of MathCAD calculations for lifting and transport equipment.

Creation of the 2D drawings with GD &T

Work allocation planning for offshore team and reviewing project status.

Handling a team of design engineers for task assignment and Quality checking of deliverables and monitoring the work flow progress.

Preparation of offshore weekly billing reports, Monthly PO data and team utilization reports.

Responsible for team development activities like product knowledge training and competency building.

Internal presentation and discussion of projects. Documentation and preparation of presentations.

4. Project

Location : Cyient Limited, Hyderabad, India

Title : 3D modeling of SGT-100

Client : Siemens Gas Turbine – Lincoln, UK (June 2008 to Feb 2009)

Role : Senior Design Engineer.

Responsibilities:

Converting supplied 2D drawings to 3D solid models in UG NX 6.

Assembling the 3D models as per the layout without interference and adding different shims at different locations based on clearances and throat values at trailing edge of vanes and blades.

Quality checking of deliverables and work process planning for team.

Interaction with customer on regular basis to discuss project progress.

Previous Experience:

Location : Gas Turbine Research Establishment (GTRE), Bangalore, India

Project : Design of LPT stage of gas turbine. (April 2005 to May 2008)

Role : Scientist B.

Responsibilities:

Involved in preparing and approval of scheme drawings and final production drawings of turbine module components by considering fits and tolerances, dimensional accuracy, producibility and assembly.

Redesign of LPT stage of Kaveri engine to overcome the HCF failure of single staged LPT blade by design of shrouded blades to overcome vibration problem. Based on data from CFD analysis, Hot Layout has been designed. Stress analysis and Heat transfer analysis has been carried out, based on which Cold component drawings and sub-assemblies has been done for various components like Casing turbine, LPT Vane and Rotor, LPT shroud, LPT disc and retaining plate based on thermal growth and lean values.

Approval of Turbine Critical Components like HP stage Vane and blade, LP stage vane and blade based on the FAIR (First Article Inspection Report) of the casted parts which consists of Metallurgical, Micrographic, X-Ray, and Dimensional inspection report.

Approval of FAIR’s (First Article Inspection Report) for the Machined parts supplied to GTRE from the castings which involves dimensional, coatings and heat treatment inspections from our vendors like M/s Centrax, UK and M/s Snecma, France.

Implementation of Lacing wire technology in existing engines to avoid HCF failure of LPT blades.

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