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Engineer Management

Location:
Houston, TX
Posted:
September 28, 2015

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Resume:

Haiyu (Richard) Qi, Ph.D.

Email: acrvop@r.postjobfree.com Mobile: 832-***-****

SUMMARY STATEMENT

• Extensive experience at Oil & Gas industry, Electronics industry, and Academia over fifteen years.

• Top tier expert in Risk and Integrity Management, Reliability, Availability and Maintainability (RAM) Analysis, Failure Mode, Effect and Criticality Analysis (FMECA), Design for Reliability (DfR), Accelerated Reliability Testing, Physics of Failure (PoF), Prognostics and Heal Management (PHM) and Lean Six Sigma.

• Among of the top figures for reliability, quality and risk management field worldwide (Senior Member of American Society for Quality, ASQ), being technology committee chair of ASQ Electronics and Communication Division, ECD, Session Chair at the IEEE Accelerated Stress Testing and Reliability Workshop 2007-2010, visiting professor for prestigious universities, keynote speaker for international conferences and workshops.

• Global leading experience with international teams from USA (Houston), Germany (Celle), England (London), China (Shanghai) and Taiwan (Taipei).

EDUCATION

PH. D. in Mechanical Engineering, University of Maryland, College Park, 2006 M.S in Chemical Engineering, East China University of Science and Technology, 1998 B.S. in Chemical Engineering, East China University of Science and Technology, 1995 EXPERIENCE

BP p.l.c., Houston, TX, 08/12 to 04/15

TECHNICAL LEAD (CONSULTANT)

Led all technical assurance activities related to BP global subsea hardware (subsea wellhead) and BP global vendors, including design reviews, Technical Risk Assurance Process (TRAP), Technical Risk Categorization (TRC), Technology Readiness Level (TRL), Material Quality Level (MQL) documentation, Purchase Order / Sales Order review, Reliability Action Register (RAR), Technical assurance closeout report, and communication of action item closeout to project registers.

Led reliability assurance and risk assessment activities, including Failure Mode, Effect and Causes Analysis (FMECA), Root Cause Analysis (RCA), Gap Assessment, alignment with BP GSH reliability practice standards and API 17N, API Q1 ISO/TS 29001, ISO 20815, MIL-HDBK217F, IEC60812, DNV- RP-A203.

Technip USA, Inc., Houston, TX, 09/10 to 08/12

SENIOR STAFF ENGINEER

Led reliability assurance and implementation on BP Subsea Projects, including TRC and TRL workshops, Reliability, Availability and Maintainability (RAM) analysis, reliability procedure development.

Led risk and process safety management on BP Subsea Projects, Inpex Ichthys CPF & FPSO Project, Browse LNG Development Project, Refinery Offgas NGL Recovery Project, including project risk management, design hazard management, HAZID and HAZOP.

Led integrity management (IM) on Chevron Subsea Projects, including Barrier Bowtie analysis, IM inspection plan and data management.

Initiated and developed FMECA procedures for oil and gas equipment and system, such as pipeline, riser, tree, manifold, and controls.

Cameron International Corp., Houston, TX, 06/09 to 09/10 SENIOR RELIABILITY ENGINEER

Led reliability support (including Project Risk Management, Equipment and System FMECA, RAM analysis and Reliability Prediction using OREDA) on multiple onshore/offshore projects for numerous oil and gas clients.

Developed and improved field performance database (FRACAS) to monitor component and system failure data, MTTF, and MTBF and predict reliability on Valves, Trees, Manifolds and Controls.

Managed key suppliers reliability program, such as reliability requirement and implementation.

Initiated and developed new accelerated life testing procedures for oil drilling equipment.

Conducted Lean and Six Sigma training to Cameron oversea manufacturing facilities. 2

Dell Inc., Round Rock, TX, 06/05 to 06/09

ENGINEERING ADVISOR

Been in charge of new technologies, new vendors, and new products qualification and reliability assurance.

Led Dell Prognostics and Heal Management (PHM) project for Workstations and Desktops to analyze customer usage profiles and system performance and feedback into the computer design process, resulting in improved product design, time-to-market and customer satisfaction.

Established reliability procedures (Derating, Mean Time between Failure, MTBF predictions, reliability testing, etc.) for various cross-functional teams both within Dell and with vendors worldwide.

Initiated and developed design for reliability, reliability modeling, validation and margin tests to simulate field usage and shipping conditions to improve product reliability and reduce warranty cost.

Created new data mining analysis and strategy to monitor product field failures across various regions to feedback to design team and improve product development activities.

Managed several original design/equipment manufacturers (ODM/OEM), component and sub-assembly vendors to meet Dell reliability requirement and ensure product reliability and quality goals.

Coached various design centers and vendors worldwide to fulfill Dell reliability requirements. Center for Advanced Life Cycle Engineering, College Park, MD, 07/02 to 06/06 RESEARCH ASSOCIATE

Led the development of Simulation Assisted Reliability Assessment Software and implemented it on multiple industrial research projects for product reliability and quality.

Consulted leading companies, (e.g. Schlumberger, Honeywell, Dell, and Samsung) on machinery vibration and thermal analysis, systems reliability and quality through reliability engineering standards such as MIL- HDBK217F and IEC60812, RAM analysis, FMECA, accelerated testing design, field quality and reliability assessment, reliability prediction, and root cause analysis,

Provided extensive RoHS compliance testing for companies wishing to assess the RoHS compliance of their supplier's materials, parts and sub-assemblies, as well as their own products. Pulp and Paper Education Center, Auburn, AL, 09/98 to 06/02 RESEARCH ASSOCIATE

Developed automated testing procedures to improve ultra-filtration membrane quality and reliability. China Petrochemical UNILAB National Center, Shanghai, CHINA, 09/95 to 08/98 CHEMICAL ENGINEER

Led the development on artificial intelligence neural network models for fix-bed chemical reactor. CERTIFICATION

Certified Quality Engineer (CQE), American Society for Quality, (Certification No. 6290) Certified Reliability Engineer (CRE), American Society for Quality, (Certification No. 52949) Certified Lean and Six Sigma (LSS) Greenbelt, Cameron International Corp. PROFESSIONAL ORGANIZATION

Senior Member of American Society for Quality (ASQ) Executive Board Member of Electronics and Communications Division (ECD) of ASQ Vice Chair of RoHS Committee of ASQ ECD

Education Committee Member of Reliability Division, ASQ Session Chair of IEEE Workshop on Accelerated Stress Testing & Reliability Visiting Professor of BUAA, Shanghai Jiaotong University and Shandong University, China Technical Consultant for Hua Wei Technologies Co., Ltd, Lenovo Co., and Sam Sung Electronics Co. PUBLICATIONS

First author of more than twenties prestigious journal and international conference papers on reliability, quality and risk management and co-author of two book chapters (Lead-free Electronics and China Electronic Industry). INVITED KEYNOTE SPEECH

"Design for Reliability", at Beijing University of Aeronautics and Astronautics, Shanghai Jiaotong University, and Shandong University, China, June 2010

"Design for Excellence", at Lenovo Corp., China, June 2010



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