Summary

Highly skilled manufacturing engineering professional with 3 year experience in sheet metal fabrication, plastics injection molding and CNC technology. Proven expertise in new project planning and in improving quality, profitability and processes within the pump manufacturing industry. Demonstrated ability to design for manufacturing, develop low-cost automation solutions, and implement quality standards. Accomplished Energy auditor with a strong background in energy auditing and energy management solution providing.

Key skills:

Sheet metal fabrication

Plastics manufacturing processes

Foundry technology

ISO 9000 standards

Quality management

Lean manufacturing

Six Sigma

CNC programming & simulation

Minitab & BrainMaker data mining software

AutoCAD

SolidWorks

MS Excel & MS Access

Energy auditing

Energy management

Project development

Project cost estimation

SQC & SPC

ERP & MRP

Oracle

Java

Software testing

Related work experience

Orchid Energy &Utility Services – Chennai, India, 2012

Energy auditor

Analyze energy consumption data collected from client’s utilities. Perform data analysis and identify energy wastage areas in the system. Provide energy saving solutions for the wastage areas and prove with quantifiable figures, the return on investment for the suggested energy saving solutions. Prepare a comprehensive energy management report containing findings, energy saving solutions and ROI on investment towards energy saving.

Accomplishments

•Yielded 15% savings in energy usage by doing energy profile assessment of client’s processes and implementing energy saving measures. This small change resulted in a 40% reduction of the total energy bill for the client’s company.

Best Engineers Pipes and Accessories – Coimbatore, India, 2010 – 2011

New project consultant

Evaluate marketing scope for a new UPVC pipe manufacturing plant. Develop a complete project plan for building the UPVC pipe plant showing financial investment required, plant layout, process layout manufacturing processes, machinery list, machinery raw material suppliers list, overheads, no. of workers, manufacturing cost & selling price for end product, return on investment etc. Devise a marketing plan for the end product. Negotiate with machinery and raw material suppliers to obtain best price quotes.

Accomplishments

•Developed an end-to-end project plan for building a $100,000 UPVC pipe plant and successfully lead the implementation of the project.

Q Solutions – Chennai, India, 2007 - 2009

ISO lead auditor

Provide consultation to client’s company on assessing their existing quality standards, assist them from start to finish in adapting the ISO 9000 / ISO 9001 standard, support them to earn ISO certification and sustaining the ISO 9000 QMS in the company

Accomplishments

•Upgraded client’s existing QMS to ISO 9000/9001.

•Coached client’s employees to adapt to ISO 9000/9001

•Successfully lead the client’s company to ISO 9000/ 9001 certification

Best Engineers Pumps Pvt. Ltd – Coimbatore, India, 2004 – 2007

Production manager

Responsible in the sub-assemblies unit for achieving daily production goals, accurate labor cost estimation, quality control, process improvements, value engineering, DFMA, trouble shooting production issues, improving productivity and managing employee and contractor satisfaction without sacrificing company’s benefits.

Accomplishments

•Achieved a 25% improvement in productivity by implementing low-cost automation in the shop floor.

•Decreased labor cost up to 10% through process improvements and accurate labor cost computation.

•Founded a “Continuous improvement cell” in the company to monitor product and process quality using SQC methods, locate deviations and correct the causes of deviations at an early stage.

Other work experience

School District of Menomonee Falls – Menomonee Falls, WI, 2014 – Till date

Substitute Teacher

Provide substitute teaching services for students K-12 to ensure their assigned learning goals are achieved with minimum disruption to their daily curriculum. Speaking the language of children to promote social, emotional and intellectual development.

Accomplishments

Achieved 100% student satisfaction in providing substitute teaching support

Successfully performing as the preferred substitute teacher for high school students technology education classes

Education

Bachelor of Engineering Production Engineering Bharathiyar University - CBE, India

Diploma Mechanical Engineering PSG Polytechnic - CBE, India

Certifications

Certified Energy Auditor Certification authority - Bureau of Energy Efficiency, India

Lead Auditor for ISO 9001:2000 Certification Authority – Quality council of India (QCI)

ISTQB® -BCS Certified Tester Foundation Level Certification Authority - ISTQB

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