Tony Federico

**** ********* ***** *****, **** Point, NC 27265

336-***-**** ~ acrp5j@r.postjobfree.com

http://www.linkedin.com/pub/tony-federico/14/90/178

Bachelor in Mechanical Engineering Technology Northeastern University Boston, MA

QUALIFICATIONS

Over ten years of Industrial/Manufacturing Engineering experience with well-demonstrated skills in Lean Manufacturing, CNC, CAD, training, research, development, assembly, testing, equipment install, customer, vendor and supplier relations, procurement, precision inspection, precision assembly, systems testing. Troubleshooting of unusual equipment problems in emergency situations. Supervisor of unionized workforce. LabVIEW familiarity.

ENGINEERING

Project Management: Robotic Work Cells, CNC Machining Centers, Process equipment

Design: Process Systems, Line Design/Layout, QC Fixtures and Gauges, Cutting Tools, Jig and Fixtures for machining, die cast and assembly

Documentation: Manufacturing, Assembly, Repair, Preventive Maintenance, Troubleshooting, Test and Operating Procedures

Training of associates, contractors, union ship yard, power plant, Developed New Associate Training Program

Kiazen Lead on Die lube Recycling Process System- Saving $120,000 Annually, 1.5 yr ROI

Design and Installation Lead on Coolant Process System- Minimized repair, PM, coolant, tooling, electrical, and complexity for 22 machining centers

Equipment Specification and Procurement of: Systems, Sub Systems, Components, Spares, Tooling, Jigs & Fixtures

Process Supervisor – U.S. Navy Field Support, Commercial Nuclear Plants – USA and Canada, Precision Equipment Set up/Installation/Repair

Contractor Selection, Oversight, Final approval, System acceptance

Precision Inspection manual and CMM (+-0.0002)

Supervised and trained: machinists, maintenance crews, technicians, union shipyard pipe fitters and operators

Lean Manufacturing

5S, Pareto 80/20, 5 Why, Fish Bone, Standard work, Define work content, Continual Improvement, Maintenance Work Orders, and PM Schedules, TPM, CLI

Defined and Implemented Spare Parts program

COMPUTER SKILLS

3D Modeling NX6, PTC Creo, SolidWorks, Auto Desk Inventor 2011, Auto Cad, Excel, Word, PowerPoint, Visio, Fortran, Anvil, Master Cam, LabVIEW

MACHINING CNC & MANUAL

Mori-Seiki, Fanuc RoboDrill, Bridgeport, Blanchard Grinder, Toyoda Grinder, Developed CNC programs and fixtures that machined precision components on various CNC machining centers, Precision Inspection (+-0.0002”)

Set-up, operated, maintained, and repaired CNC and conventional equipment.

WORK EXPERIENCE

Contract Manufacturing Engineer, Harley Davidson, Menomonee Falls

FEB2015-Present

Manufacturing engineering support for CNC hobbing, milling and turning of transmission gears. Continuous Improvement System Champion on quality, cost and delivery opportunity. Manufacturing process audits, Process change notices, 5S audits, WIN SPC Plant Monitor trainer and auditor, Supplier and Vendor liaison, Heat Treat Capacity improvement champion, line support, tooling studies, Task Cards and Job Aids

Senior Manufacturing Engineer – Kennametal - Asheboro, NC

OCT13-SEP14

Manufacturing engineering support for CNC grinding of custom and catalog taps, end mills, drills, burrs and boring bars

Developed Work Instructions, Preventative Maintenance, Clean Lubricate Inspect task card, TPM. New Equipment justification, specification, installation, training and support. Designed, fabricated and assembled fixture for honing process which reduced set up time by 75%. Project manager of laser hardware and software upgrade, Programmer for laser etching. Multiple plant merger liaison.

Manufacturing Engineer-Gilbarco, Greensboro, NC

FEB13-OCT13

Manufacturing Engineering support for die cast, machining and assembly of fuel dispenser technology and integrated fueling solutions, Designed, machined and assembled fixtures for machining and assembly. PDCA and Daily Pareto of repair and Scrap Market Place which led to a scrap reduction of 3% in one month

Manufacturing Engineer-General Dynamics, Greensboro, NC

APR12-FEB13

Developed new process resulting in a 10 fold increase in productivity. Eliminated wasted steps, improved efficiency in electro-mechanical manufacturing equipment, tooling, gauge and equipment design, build, test, install, run off, customer relations, electro-mechanical assembly inspection, equipment specification, precision assembly work instructions, systems testing, problem solving, training, supervision.

Manufacturing Engineer - Honda Manufacturing, Swepsonville, NC

DEC05-FEB12

160cc and 190 cc four stroke engines, Lawn mowers, Snow Throwers, String Trimmers and Tillers

Design: Process Systems, Line Design/Layout, Equipment Specification, QC Fixtures and Gauges, Cutting Tools, Jig and Fixtures for machining and assembly

Procedure Developer – Manufacturing, Assembly, Repair, Troubleshooting, and Operating Procedures

Manufacturing Engineering - Aerotek Contract Engineering, Greensboro, NC

AUG05-DEC05

Diebold, ATM and Electronic Voting Terminals

Designed, fabricated and assembled work stations that improved ergonomics, work flow and productivity

Principal - Federico Home Improvement, Norwood, MA

JAN05-AUG05

Construction/ Home Remolding carpentry, electrical and plumbing work

Designed and remodeled: basements, kitchens and baths. Installed: roofs, siding, garage doors, fences, play sets, brick patios, windows, doors, cabinets, surrounds, built-ins, railings, molding, ceramic tile and hardwood floors.

Senior Engineering Technician - QinetiQ Ltd. Foster-Miller, Inc. Waltham, MA

MAR96-JAN05

Robotics Technician proficient in pneumatics, hydraulics, wiring, high precision assembly, machining and inspection; Trained technicians and engineers in robot operation, repair and maintenance; Lead Process Systems Technician for automated inspection and maintenance systems at DOE and other Commercial clients; Developed test procedures and provided test support to FMI QA/QC standards; Provided technical support on concept and detail design of multi-axis robotic systems for Government and Commercial clients; Developed and implemented training programs on process system operations for the U.S. Navy shipyard and commercial nuclear power plant personal; Mentored Junior Engineers and Technicians; Machined, assembled and installed portions of an automated pharmaceutical work cell; Precision Inspection Process Supervisor – U.S. Navy Field Support, Commercial Nuclear Plants – USA and Canada

CNC Programmer/ Shop Foreman - Cambridge Technology Cambridge, MA

JAN89-MAR96

Training and supervision of operators with no machining background. Process layout. Fixture design and build. Tooling specification and procurement. Set-up CNC and manual machining lathes, mills, saws and tapping centers.

TRAINING, ADVANCEMENT & CERTIFICATION

PTC Creo, SolidWorks and Inventor 2011 3D Modeling, Auto CAD, CNC Programmer/Machinist, Brazing, Soldering IPC J-STD-001, Crane Operator, Fork Truck and Man Lift License, 1st AID Certification, Fiber Optics Assembly, Electronics101, Respirator Trained, Safety and First Aid Team Member, Assisted in Design of Safety Awareness Campaign, Ergonomics, 6 Sigma, Lean, Standardized Work, Continual Improvement, SQCDM Analysis, Certified in Radiological Controls For DOD and DOE US and Canada, Department Of Defense SECRET CLEARANCE while at Foster-Miller and General Dynamics

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