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Mechanical Engineer Six Sigma

Location:
Peoria, IL
Posted:
October 21, 2015

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Resume:

ANURAG KUMAR

**** * ***** ***** **, Apt ***, Peoria, IL 61614 (H) 352-***-**** acr55x@r.postjobfree.com Objective:

Seeking a full-time position as an Engineer to contribute my skills, education and abilities. Skills:

3D CAD and Finite Element Analysis Softwares: Mathematical/Computational Softwares: C++, C, MATLAB Hypermesh, Abaqus, Pro E, Creo, Advanced in Microsoft Excel, Word, Power Point Vis Mockup, Teamcenter, DFMEA, PFMEA,

5S, 5 Why, Fish Bone, Six Sigma Green Belt, APQP, 8D Education:

Master of Science: Mechanical Engineering May 06 2014 University of Florida - Gainesville, FL

GPA: 3.63/4

Recipient of Achievement Award Scholarship 2012-2014 Bachelors of Engineering: Mechanical Engineering April 2012 Sathyabama University - Chennai

Mechanical Engineering GPA: 86/100

Achieved 2nd rank in the Department of Mechanical Eng. batch 2008-2012 in the University. Work History:

Mechanical Engineer 06/2014 to Current

Caterpillar – Peoria, IL

Performed DMAIC Continuous Process improvement project for reducing engine kit design time.

Conducted the value stream mapping (VSM) for the complete engine kit design process starting from the design to approval by product control.

Performed Root cause analysis (RCA) for delays by 5 why and Fish bone technique.

Reduced the standard cycle time by 20% the delays in the design process.

Achieved significant cost reduction by detecting and eliminating process inefficiencies.

Eliminated the non-value added activities (scrap and rework). Performed DFMEA for concept bracket design for truck’s hood lifting mechanism. Performed Design Failure Mode and Effect Analysis for a concept bracket created to reduce the lifting force of mining truck’s hood.

Contributed idea for potential failure modes and assigning ranking for severity, occurrence and detection.

Worked on RPN calculations and framed action plan. Worked as Six Sigma green belt on O rings kit update project.

Helped in creating Process maps.

Made control charts for process capability analysis. Designed Standard kits for diesel engines.

Designed standard kits for on highway, off Hignway, marine and gen-set diesel engines.

Used GD&T for reviewing drawings of engine parts.

Used Teamcenter and Vis Mockup for analyzing engine arrangements.

Made engineering changes to account for CPI issues. Worked on Hypermesh and Abaqus for FEA of various Engine components.

Performed FE analysis for determining root cause of fatigue failure of fuel system components.

(fuel injectors, relief, valves).

Performed FE analysis for engine air systems components (manifolds and cylinder head ) Worked on developing a new software for the kiting team.

Organized team meeting for user acceptance testing of the kitting software.

Collected the voice of the customer and framed Critical customer requirements.

Presented the software to the management and other after-market groups. Interacted with Customers for their issues with engine kits .

Solved customer queries regarding engine kits.

Helped customers with issues regarding engine parts in the kits.

Suggested replacements for defective engine parts. Research Projects:

Parametric Design for Bevel Gears. May 2014

Developed a Parametric Design for Bevel Gears.

Modeled the bevel gear in Abaqus and identified the parametric variables.

Modified the jnl file in Abaqus to make the design parametric. (Softwares used: Abaqus Cae, Creo) Design, FEA and Optimization of a Torque arm. April 2013

Designed the torque arm as per the given specifications in ABAQUS.

Determined the deflections and stress at various points under the given loads.

Optimized the weight of the torque arm by varying the design variables by full factorial design criteria .



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