R.SIVA RAM PRASAD

Rajahmundry, AP, INDIA +919********* / +919********* acqyqp@r.postjobfree.com skype : sivaram.rednam1

DATE OF BIRTH : 15.02.1978

PASSPORT NO : K9436185

EDUCATION

Symbiosis University, PUNE, INDIA

( 2003 - 2005 )

Awards : PGDBA, Specialization in Operations Management

Activities : Process Leader for SAP PP module / live project for APPM

: Team member for implementation from process and worked on People Soft (JD Ed WARD) in JK Paper Ltd

Andhra University, State Board Of Technical Education & Training, Andhra Paradesh

DEEE in Electrical & Electronics Engineering, 1994 - 1997

Awards: First Class diploma in Electrical & Electronics Engg. With 74.5 %

Was selected in ITC Ltd in campus interview as Junior Manager in 1997

Central Board Of Secondary Education, India

Class X with first class, Bhadrachalm Public School & Jr. College, SARAPAKA,BHADRACHALAM

CERTIFICATIONS :

1.Six Sigma - Green Belt from IIT Delhi through I Act & GB & ME- Global Manufacturing Excellence - International Paper

2.Facilitator Certified for DDI Learning Systems & IPCP from International Paper

3.Exploring Leadership certified and trained in Memphis - USA at Global Head Quarters International Paper

4.Safety / EHS certification by DNV given by ITC Ltd & International Paper

SELECTED EXPERIENCE

ITC Limited, PSPD Bhadrachalam, India

Dy.Officer - Production Engineering and Automation in Operations. 1997 - 2005

IMS systems & real time operating systems integration with IMS systems and automation with the equipments for converting & packing machines with inventory capturing and controls for the 500 tons per day finishing house operations & right from projects stage.

Core member of the team for SAP implementation & interface with optivision and online automation system with end to end implementation of PP module in production line.

Trained shop floor crew on SAP, automation interface for more than 30 supervisors at different levels to match the requirements of the automation of equipments and managed turn around for implementation of Opti Vision (ERP supplied by THL) within time lines.

JK Paper Ltd, Songadh, India

Dy.Manager - Projects / Production and Operations 2005 - 2008

New Board project, Turnkey project for erection & commissioning of process equipment of virgin specialty board of capacity 350 MT per day including automation with integrated control systems for converting & packing machines.

In charge of total project for Planning, Scheduling, Coordination and Control of activities including maintenance of machinery, controls & automation of Converting & Finishing Dept by identifying the inputs and interfaces required by various contracting agencies.

Adept in planning, executing and spearheading projects involving, development, contract administration, resource planning with a flair for adopting modern methodologies in compliance to quality standards.

Extensive experience in development of sourcing strategies, vendor identification, development and analytical assessment, to strengthen supply chain effectiveness.

Increasing productivity & reduce downtime of machinery & control system through implementation of reliability maintenance tool (IEPM - Instrument Electrical Preventive Maintenance System).

Trained batch of around 50 fresher as operators / supervisors on the sophisticated equipment and given technical support in new project implementation of systems. Implementation of ERP package - Jd Edward, ERP tool .

Technical consultation with the Engg. & Contracts departments of corporate centre for timely execution of the project.

International Paper APPM Ltd, Rajahmundry, India

Manager - Converting & FINISHING HOUSE Operations / Manf. Excellence / Reliability 2008 - 2015

Leading converting & finishing house operations with employee strength of around 300 plus workmen with 13 staff reporting & executing safety initiatives like "LIFE", EHS plan of IP standards, Manufacturing Excellence Green Belt and implementation of Global Manufacturing Systems for operations efficiency.

End to end Implementation of SAP PP / PM / part of SD modules with IMS systems generated reports for daily monitoring and system generated transactions & reports.

Managed huge Inventory during recession & handled up to 8000MT of stocks & implemented SAP and changeover from existing system to SAP 6.0 system and co-ordination with team as SAP functional specialist.

Dealing with outsourcing activities and filling the gaps in processes for effective outcome of productivity with minimum losses, dealing with vendors / suppliers / negotiating deals for contract rates.

IP way, Employee engagement, ME, Green belt in six sigma, certified facilitator for IP DDE, undergone various leadership summits and trainings and IP leadership trainings in United States and visited IP mills in 5 state.

ACME PVT LTD, Hyderabad, India

Manager - Operations 2015 - onwards

Operations in-charge for manufacturing of packaging machinery & automation in collaboration with German Technology "TITAN" for strapping heads and technology. Patent holder for no seal joint technology at strapping end giving good quality, tight strap joint with TIG spot welding avoiding seals during strapping. Machines running in top steel companies like TATA steel / JSW etc and also providing operational & maintenance services of contract packaging in JSW / TATA for the end products like steel bars, coils etc.

Manufacturing of packaging consumables like stretch films, filament tapes, BOPP tapes, steel strap project, bubble guard board project, strapping tools, seals, VCI sheets etc and give packaging solutions for safe transit of products.

Manufacturing of automated slit coil packaging & conveying line with online weighment system and bar coding systems using strapping heads with German TITAN technology TIG spot welding without seal for tight and quality strapping reducing wastage of strap.

Project Planning & managing execution of projects in co-ordination with fabrication team, assembly team & automation team for timely execution of projects of packaging machinery.

Reliability maintenance like vibration analysis, laser alignments, dynamic balancing, infrared thermography, Lube oil analysis, NDT testing, condition monitoring for various industrial sectors like paper, steel, petroleum etc.

MANAGEMENT INFORMATION SYSTEMS IMPLEMENTED

Having experience using the following tools of ERP in the following module

ITC Ltd - Team member for implementation of SAP PP module as functional co-ordinator, integrated with Optivision - ERP specially designed for Speciality Paper coard division, stores, purchase inventory monitoring, customer tracking etc provided by TATA HONEY WELL) & executing new assignments related to SAP integration implementations & traning the crew.

JK Paper LTd - Team member for implementation of People soft ( ED WARD ) for all production modules, stores and PO generations etc for implementation and training the crews.

International Paper - Team Member and functional co-ordinator for SAP 6.0 end to end implementation of PP, PM and SD by replacing old IMS versions by developing front end with SAP ABAP team for smooth change over to SAP and training the process team.

Well versed with MS - Office, MS - Access, basic internet applications, ME tools etc.

EQUIPMENTS HANDLED

ITC Ltd / JK Paper / International Paper :

Erection and commissioning of Winders (Jagenberg/ Globe radio), Reel Wrapping M/c,sheet cutters & other equipments and maintenance activities.

Been a functional member(core team) in SCM (Supply Chain Management System) implementation in the plant.

Involved with Tata Honeywell team to develop and test interfaces with the Shopfloor devices like Jagenberg Winder, conveyors, communication with Lamb PLC's, RSM, AS/RS etc.

Giving Technical support for the Equipment's having interfaces with PLC, DATABASE for the machines and automated reel handling with conveyors and BAR - CODE systems.

Implementing TPM (Total Productive Management) for all the Equipment's under the guidance of Japan Institute of Plant Maintenance (JIPM), Japan. Implementation and Trained 5 ‘S activity in bringing awareness at all levels.

REWINDERS

Jagenberg (VariStep,2 drum )- 1 No - Auto TNT control with PLC, regenerative braking system, drive controls of capacity

of 500 MTPD ( ITC ), 2000 mpm, 380 deckle, GSM range - (200 - 500 )

Jagenberg ( Varistep,2drum )1 no -- Auto TNT control with PLC, regenerative braking system, Capacity of 200 MTPD

( APPM ),2000mpm, 320 deckle, GSM range - (50 - 120)

Jagenberg (Varistep,2drum ) 3 no - manual braking with individual braking, Capacity of 200 MTPD

(APPM), 2000mpm, 320 deckle, GSM range - (50 - 120)

Jagenberg (Single drum) -- Capacity of 150 MTPD ( APPM ),1500mpm, 320 deckle, GSM range - ( 50 - 120 )

Globe Radio (2 drum winders) -- Capacity of 300 MTPD ( ITC ),1500mpm, 360 deckle, GSM range - (200 - 550)

Globe Radio (2 drum winders) -- Latest design fully auto control with TNT control, other features with advanced winding

conditions, high speed of Capacity of 200 MTPD ( APPM ),2200mpm, 360 deckle, GSM range - (45 - 80)

Auto Reel Conveying System

LAMB, europe,with reel conveying system with auto reel transfer,having scanners / bar coding for execution of task

controlled by PLC, logic controls, controllers etc with hydraulic stoppers. (ITC Ltd)

Lowerator-ITW with reel conveying stem which is developed as turn key project from conveying system, stoppers,

automation, lowerator, through ITW with S7 PLC with logic controls.( JK Paper Ltd )

Auto Reel Wrapping M/c ( AUTOMATIC REEL HANDLING & WRAPPING SYSTEM)

- M/s LAMB, SWITZERLAND (Auto reel wrapping with conveying system) -- Capacity of 55 REELS PER HOUR ( ITC )

- Stretch Wrapping M/c - 2 no's of capacity 35 reels per hour.( ITC / JK PAPER )

- M/s VALMET (Auto reel wrapping m/c, with auto control system connecting all equipments,60 reels per hour(APPM)

DEMAG (AUTOMATIC REEL HANDLING AND STORAGE WITH VACUUM HEAD CRANE) of Capacity of 1000 tons / 10 inputs and 10 outputs /hr. with interface with PLC and data base.(ITC)

SHEET CUTTERS

M/S. WILL PEMCO, USA -2no's ( ITC ), Automatic it auto web control systems of Capacity of 250 t / day

M/S. JAGENBERG, GERMANY - 1 no (ITC),fully automatic, auto control for web, brake, splicing, with auto size changes through encoders & PLC controls.

M/s Pasaban, Spain - 3 no's ( JK Paper Ltd ), Synchro cutters,Fully atomized with precise features, with center arm system having capacity of 300 MTPD, with auto splicing, tab inserters, auto changes with auto tension control, braking system, auto guide with all features.( 1st time in INDIA) having PLC controls.

M/s Jagneberg, Synchro cutters, Germany - 2 no's ( IP) with pneumatic independent control, manual braking etc.

M/s Bielomatik, Synchro cutters, - 3 no's ( IP )

M/s Jagenberg, Germany cutters - 6 no's ( IP ), old cutters with manual braking, full deckle parent roll loading.

REAM WRAPPING -- AUTOMATIC REAM WRAPPING

M/S.WRAPMATIC, ITALY, - 2 no's ( ITC Ltd) Fully auto packing with auto PLC controls,GSM range - 200-500gsm)

M/S.Perks Engg, PUNE, - 2 no's (JK Paper Ltd) Fully auto ream packing & bundling with poly film for intact and moisture

free packing for virgin products with auto PLC controls, GSM range - 200-500gsm)

Manual Packing & Out sourcing activities in International Paper

BULK PACKING

M/S. THIMON, FRANCE, AUTOMATIC PALLET SHRINK WRAPPING SYSTEM- 1 no ( ITC Ltd )

M/s Perks Engg, Pune for semi auto stretch wrapping m/c for export orders. ( JK Paper Ltd / International Paper )

PALLET STORAGE

AUTOMATIC STORAGE AND RETRIEVAL SYSTEM (Cap: 5000tons) FOR PALLET STORAGE FROM M/S. EFACEC, PORTUGAL with interface with PLC and local data base designed by the party which is fully automatic.

SELECTED FOCUS RESPONSIBILITIES & TRAINING AND PRESENTATIONS

Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.

Under gone SAP training ( L2), masters in PP module, QM module & SD module for trouble shooting of process requirements for better implementation from M/s VCentric, Hyderabad

Under gone DNV training on RISK ASSESMENT, SAFETY & CONTROLS.

Leadership skills development programme,3 months period by M/s Visisht Corporate growth Associates Pvt Ltd, Hyderabad

Inspections of various converting equipments wiz - Winders, Sheeters, dryer grindings, reel conveying systems, etc Globe Radio - Tirunavelli, ITW - Hyderabad, Dryers grindings & inspections at Associate Thermal Sprays - Ahdebad, Pasaban trainings, ME & Reliability trainings from International Papers.

Undergone certified training in TEM - Total Energy Management conducted by ITC Ltd

Undergone certified training in ISO - 9000:2000, ISO - 9002 & ISO 14001 & OHSAS - 18000

Undergone training and live projects in TPM, 5S under guidance of Japan Institute of Plant Maintenance(JIPM).

Undergone intensive trainings on FIRE and SAFETY conducted by ITC LTD & International Paper.

Undergone DNV trainings on RISK ASSESMENTS, SAFETY and CONTROLS

Undergone step wise safety implementation in the plant in modules by International Paper.

Undergone FSC training and implementation of FSC - CoC to get the certification and face the audits.

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