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Process Project Engineering

Location:
United States
Posted:
July 26, 2015

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Resume:

SUMMARY

Over ** years of engineering experience in petroleum refining, petrochemical plants, oil and gas processing,wastewater treatment. Experienced in conceptual design, feasibility studies, Feed and Detailed Engineering Design, construction support, plant commissioning and start-up, performance testing and troubleshooting. Gas processing experience in Process Design of Gas Processing Plants includes gas treatment/dehydration, gas compression and gas re-injection. Oil processing experience includes oil and gas separation, oil storage and export. Sulfur Plants experience includes detailed design of Sulfur Recovery Units (Claus Units), Tail Gas Treating Unit, Amine Treating Unit, Sour Water Stripper Unit. Refinery technical engineering service experience includes atmospheric distillation, dehydration, hydrotreaters and reformers, wastewater treatment.

Process role - responsible for the process simulation, preparation and development of process flow diagrams, piping and instrumentation diagrams, heat & mass balances, cause & effect diagrams, operating and design manuals, equipment specifications and datasheets. Review project specifications, administrative and technical practices, design instructions, flow diagrams, and supplier information. Performs manual/computer layouts using process specifications, standard drawings, design instructions, plot plan, flow diagrams and supplier information. Communicates and interface with other project design and engineering disciplines. Complete and revise manual/computer drawings Check, back check, and correct manual/computer drawings. Review and comment on other departments design drawings and supplier equipment drawings. Update project master drawings. Report Document and Activity progress. On assignment to the field, supports construction in drawing and specification interpretations and design modifications. Also assists in carrying out site surveys, measurements, acts of acceptance, and other site engineering activities.

Experienced in Detailed engineering design. Responsible for the preparation and develop

ment of Basis of Design, Process Simulation,P&IDs and PFDs development (equipment sizing,

check, back check, and correct manual/computer drawings. Review and comment on other de

partments design drawings and supplier equipment drawings. Update project master drawings.

Report Document and Activity progress), Heat and Material Balances, Hydraulic Calculations, Relief

Valve Sizing, Line Sizing, Pump Sizing etc by using industrial standards.Maintains and promotes a

focus on end product whether engineering, fabrication or construction.Communicates and interface

with other project design and engineering disciplines.

EXPERIENCE

12 December 2011 - 1 July 2015

21 June 2009 – 7 July 2011

Position: Senior Process Engineer

Location: WorleyParsons Southwest Operation, Bellaire Office Houston,

Texas, USA

Project Name: Corunna Phase 2 Expansion

Client Name: NOVA Chemicals, Canada

Type of Project: Revamp, Detailed Engineering.

Phase of Engineering: Update the Process Design based on Plant

Capacity Expansion

Type of Process: Ethylene Plant;

Responsibilities:

Review project specifications, administrative and technical practices, design instructions, supplier informations, existing process flow diagrams, P&IDs, equipment’s and relief valve’s calculations and data sheets.

Preparation and development of Flare Net simulation, Pressure Safety Valve calculations by using state-of-the-art software application iPRSM, prepared PSV mitigation package to check the relief valve consistency. Preparation of vessels and pumps sizing calculations with data sheets development.

Detailed engineering design activities include the following activities: P&IDs and PFDs development (equipment sizing, check, back check, and correct manual/computer drawings. Review and comment on other departments design drawings and supplier equipment drawings. Update project master drawings. Report Document and Activity progress), Heat and Material Balances, Hydraulic Calculations, Relief Valve Sizing, Line Sizing, Pump Sizing etc by using industrial standards.Maintains and promotes a focus on end product whether engineering, fabrication or construction.Communicates and interface with other project design and engineering disciplines.

Position: Senior Process Engineer

Location: WorleyParsons Southwest Operation, Energy Center II Office Houston,

Texas, USA

Project Name: Buckskin Moccasin Exploration and Production Gulf of Mexico

Client Name: Chevron, USA

Type of Project: Pre-Feed

Phase of Engineering: Offshore Topside Facilities Process Design

Type of Process: Offshore Production; Gas Compression; Utility;

Responsibilities:

Preparation and development of process simulation, process flow diagrams.

Used WorleyParson’s state-of-the-art software application SeleXpress for producing the preliminary equipment lists, weight and area reports, electrical load lists. Review project specifications, administrative and technical practices, design instructions, flow diagrams, and supplier informations.

Position: Senior Process Engineer

Location: WorleyParsons Southwest Operation, Energy Center II Office Houston,

Texas, USA

Project Name: BP GOM -BP Gulf of Mexico

Client Name: BP,USA

Type of Project: Revamp

Phase of Engineering: Offshore Facilities Process Design Review / Mitigations

Type of Process: Offshore Production; Gas Compression; Utility; Chemical Facilities.

Responsibilities:

Review project specifications, administrative and technical practices, design instructions, flow diagrams, and supplier information. Modify existing equipment calculations, data sheets as per the client requirements.

Prepared Pressure Safety Valve calculations by using state-of-the-art software application iPRSM, prepared PSV mitigation package to check the relief valve consistency, Process Safety Time calculation to determine the time between Alarm and Trip set points for checking the safe operation of the unit on on Atlantis, Na Kika, Mad Dog and Thunder horse platforms.

Position: Senior Process Engineer

Location: WorleyParsons Engineering Pty Limited, Abu Dhabi,

United Arab Emirates.

Project Name: Bahrain Field Development

Client Name: Tatweer Petroleum, Bahrain

Type of Project: Grassroots

Phase of Engineering: FEED, Detailed Engineering.

Type of Process: Onshore Production; Gas Compression; Utility; Chemical and Re-Injection Facilities.

Capacity of Units:

New light oil facilities were required in the Bahrain field and it was planned to install fifteen (15) new Well Manifolds and three (3) new Tank Batteries to meet this increased production target.

Each separation train will be designed to handle 10,800 bbl. /day oil, 69,500 bbl/day produced water, and 1% of the total liquid volume for residual gas.

Each remote Well Manifold will be designed to handle 3,000 bbl/day oil, 20,000 bbl/day produced water, and 20 MMSCFD gas.

Responsibilities:

Detailed engineering design activities in EPC phase.Responsible for the preparation and develop

ment of Basis of Design, Process Simulation,

P&IDs and PFDs development (equipment sizing, check, back check, and correct manual/computer

drawings. Review and comment on other departments design drawings and supplier equipment

drawings. Update project master drawings. Report Document and Activity progress), Heat and Ma

terial Balances, Hydraulic Calculations, Relief Valve Sizing, Line Sizing, Pump Sizing etc by using

industrial standards.Maintains and promotes a focus on end product whether engineering, fabrica

tion or construction.Communicates and interface with other project design and engineering disci

plines.

Project Name: Habshan Acid Gas Flare Recovery Unit

Client Name: ABU DHABI GAS INDUSTRIES LTD (GASCO), UAE

Type of Project: Grassroots

Phase of Engineering: FEED

Type of Process: Onshore Production; Gas Compression; Utility; Chemical and Re-Injection Facilities.

The objective is to conduct a FEED service to develop EPC package to install facilities for minimizing gas flaring to environment from Acid gas flare, common for Habshan-0, Habshan-1, Habshan-2 and Habshan-4 plants. The requirement is to recover the flare gases being burnt in the Acid gas flare systems and compress to the required pressure for injecting back into the processing facilities at the suction of MP Compressors. Hydrocarbon liquids and sour water separated in the Acid gas flare recovery system are to be sent to a suitable location within existing sour water stripper unit.

Responsibilities:

Responsible for the preparation and development of Aspen HYSYS Simulation Basis of Design, Process Simulation report, Process Flow Diagrams, Heat & Mass balance, P&ID's, MSD, Process Data Sheets, Equipment List and Calculations schedule, Isolation/Shutdown Philosophy, Operating and Control Philosophies, Process Description, Cause and Effect diagram etc. Review project specifications, design guidelines, standards and supplier information. Communicates and inter face with other project design and engineering disciplines.

Project Name: Associated Gas Expansion Project

Client Name: Tatweer Petroleum, Bahrain

Type of Project: Expansion

Phase of Engineering: FEED, Detailed Engineering.

Type of Process: Onshore Production; Gas Compression; Utility; Chemical and Re-Injection Facilities.

Capacity of Units: 70 MMSCFD of LP and HP compression facilities and Gas Dehydration Unit together with additional pipelines.

Primary goals of the Tatweer Petroleum Master Development Plan were to increase of

light oil from the Bahrain Field. Increasing light oil production will also raise

Associated gas production above the current levels .70 MMSCFD of gas compression in

the field will increase oil production to approximately 2,000 BOPD. This gas expansion

is referred to as the Associated Gas Expansion Project.

Responsibilities:

Detailed engineering design activities in EPC phase.Responsible for the preparation and develop

ment of Basis of Design, Process Simulation,

P&IDs and PFDs development (equipment sizing, check, back check, and correct manual/computer

drawings. Review and comment on other departments design drawings and supplier equipment

drawings. Update project master drawings. Report Document and Activity progress), Heat and Ma

terial Balances, Hydraulic Calculations, Relief Valve Sizing, Line Sizing, Pump Sizing etc by using

industrial standards.Maintains and promotes a focus on end product whether engineering, fabrica

tion or construction.Communicates and interface with other project design and engineering disci

plines.

Project Name: Piping Modifications For Oil Trains 1 & 4 Capacity Enhancement Project

Client Name: ZAKUM DEVELOPMENT COMPANY, Abu Dhabi (ZADCO), UAE

Type of Project: Revamp

Phase of Engineering: Detailed Engineering

Type of Process: Onshore Production Facilities.

Process scope of work is the modification of existing trains 1 & 4 by

reconfiguration of the 10-10 crude/crude heat exchangers to 6-6-8 exchangers at Zirku

Island. The modification will include changing the operating mode of the existing

crude/ crude exchanger.

Responsibilities:

Process part of the modification involves additional lines with valves comprising

number of Tie-in to the existing system as per project P&IDs.

Preparation of Demolition and Construction P&IDs, Line Schedule for new lines and

provide Process Input to Instrument Data sheets for control valves and flow elements

located on the new lines of train 1 and 4.

Project Name: New Fuel Gas Treating Unit Design

Client Name: ABU DHABI GAS LIQUEFACTION COMPANY LTD. (ADGAS), UAE

Type of Project: Grassroots

Phase of Engineering: FEED

Type of Process: Fuel Gas Treating Unit

Capacity of Unit:

Design of a new Fuel Gas Treating Unit for treatment of the sour fuel gas for overall reduction in

SO2 emission to atmosphere, with the Maximum Design Capacity of 60 MMSCFD of sour fuel

Gas .Sweet Fuel Gas quality had to be H2S < 20ppm,CO2 < 50ppm. MDEA solvent to be used

for treating the sour fuel gas.

Fuel Gas Treating unit included the following facilities:

Amine Contactor, Amine Regenerator, Rich Amine Flash Drum, Amine Filtration Section, Amine

Storage and pumping section.

Responsibilities:

Preparation and development of Basis of Design, Process Simulation,

Process flow diagrams, Heat & Mass balance, P&ID's, Process Data Sheets, Cause and Effect

Diagram, HAZOP report, Alarm and Trip Schedule, Line list, Equipment List, Relief Valve

Schedule, Isolation/Shutdown Philosophy, Operating and Control Philosophies.

Review project specifications, design guidelines, standards and supplier information.

Communicates and interface with other project design and engineering disciplines.

Project Name: AL JURF PHASE 2 PROJECT

Client Name: Mabruk Oil Operations, Libya

Type of Project: Revamp, Grassroots

Phase of Engineering: FEED, Detailed Engineering.

Type of Process: Offshore Production; Gas Compression and Injection; Utility; Chemical Facilities.

Capacity of Units: 70 MMSCFD of LP and HP compression facilities and Gas Dehydration Unit together with additional pipelines.

The overall objectives were:

Stopping continuous flaring by reinjecting the gas into the reservoir, 3.3 MSCMD at 232 bar.

Upgrading gas injection, power generation, LP separation.

Upgrading water treatment facilities on Farwah FPSO.

Installations of new platform BH1 with living quarter and centralized control room

Project included the Detail Design of the following Units;

Separation and Dehydration Module.

Produced Water Treatment Module.

Module 1: Gas Compression Module (HP, MP & LP) and Fuel Gas Unit.

Module 2: Power Generation, LP Separation Module and Oil Export Pumps.

Responsibilities:

Detailed engineering design activities in EPC phase.Responsible for the preparation and develop

ment of Basis of Design, Process Simulation,

P&IDs and PFDs development (equipment sizing, check, back check, and correct manual/computer

drawings. Review and comment on other departments design drawings and supplier equipment

drawings. Update project master drawings. Report Document and Activity progress), Heat and Ma

terial Balances, Hydraulic Calculations, Relief Valve Sizing, Line Sizing, Pump Sizing, Cause and

Effect Diagram, HAZOP report, Alarm and Trip Schedule, Line Sizing, Line list, Equipment List, Re

lief Valve Schedule, Isolation / Shutdown Philosophy, Operating and Control Philosophies by using

industrial standards.Maintains and promotes a focus on end product whether engineering, fabrica

tion or construction.Communicates and interface with other project design and engineering disci

plines.

Sep 2007 –Mar 2009

Position: Senior Process Engineer

Location: WorleyParsons West Coast Operation, Arcadia / Monrovia Office, Los

Angeles, California, USA.

Project Name: SO2 Reduction Project, Sulphur Technology

Client Name: NOORILSK NICKEL, Russia

Type of Project: Grassroots

Phase of Engineering: FEED

Type of Process: Sulphur Recovery Unit

Capacity of Unit: 1140-t/d sulphur recovery unit to process SO2 from the furnaces at the Copper Plant in Norilsk, Russia.

Responsibilities:

Activities included process simulation, preparation and development of process flow diagrams, piping and instrumentation diagrams, utilities design, equipment and pressure safety valve calculations and data sheets development for process design package.

Project Name: Sulphur Recovery Plants Project, Sulphur Technology

Client Name: PEMEX-REFINING, Mexico

Type of Project: Grassroots

Phase of Engineering: FEED, Detailed Engineering

Type of Process: Sulphur Recovery Unit

Capacity of Unit:

Process Design of Sulphur Recovery Pants for the Minatitlan and Salamanca Refineries. The capacity of Salamanca Refinery is 160 MTPD and the capacity of Minatitlan is 100 MTPD with 2 parallel independent trains, pits and common thermal oxidizer in each location to meet the 99.2% of minimum sulphur recovery

Responsibilities:

Activities included process simulation, preparation and development of process flow diagrams, piping and instrumentation diagrams, utilities design, equipment and pressure safety valve calculations and data sheets development..

Project Name: Sulphur Block Project, Sulphur Technology

Client Name: PETROBRAS-RNEST, Brasil

Type of Project: Grassroots

Phase of Engineering: FEED, Detailed Engineering

Type of Process: Sulphur Recovery Unit, Tail Gas Treatment Unit, Amine Treating Unit, Sour Water Stripper Unit

Capacity of Unit:

Sulphur Recovery Units (Claus Units) capacity is 500MTD, Tail Gas Treating Unit Capacity is 500 MTD, Amine Treating Unit capacity is 7000 m /d, Sour Water Stripper Unit Capacity is 7000 m /d.

Responsibilities

Detailed engineering design activities include the following activities: P&IDs and PFDs development

equipment sizing, check, back check, and correct manual/computer drawings. Review and comment

on other departments design drawings and supplier equipment drawings. Update project master

drawings. Report Document and Activity progress), Heat and Material Balances, Hydraulic Calcula

tions, Relief Valve Sizing, Line Sizing, Pump Sizing etc by using industrial standards.Maintains and

promotes a focus on end product whether engineering, fabrication or construction.Communicates

and interface with other project design and engineering disciplines.

Project Name: Gas Partial Processing Plant Project

Client Name: British Petroleum Exploration, Alaska (BPXA), USA

Type of Project: Grassroots

Phase of Engineering: Detailed Engineering

Type of Process: Well pad fluid separation, gas treatment/dehydration and gas compression for enhanced oil recovery

Capacity of Unit:

Project included the detail design engineering for 100,000 BOPD facilities involving well pad fluid separation, gas treatment/dehydration and gas compression for enhanced oil recovery.

Responsibilities

Process simulation, preparation and development of process flow diagrams, piping and instrumentation diagrams, heat & mass balances, cause & effect diagrams, equipment’s and relief valve sizing calculations, equipment specification and data sheets. Participated in HAZOP workshops.

Aug 2006 – Sep 2007

Position: Process Engineer

Location: WorleyParsons Kazakhstan, Atyrau City, Kazakhstan.

Project Name: Vent Gas Recovery, Gas Utilization Project

Client Name: Tengizchevroil (TCO), Karachaganak KPO, Kazakhstan

Type of Project: Revamp, Grassroots

Phase of Engineering: Detailed Engineering

Type of Process: Sulphur Recovery Unit

Project included the installation of a New Scrubber. Gas was scrubbed with amine solution to remove sulfur containing components then return to the main Gas flow in MP Contactor.

Project - Sales Gas Export Compressor - Gas Utilization Project, Tengizchevroil, Atyrau, Kazakhstan.

Project included the installation of a New Block of compressor unit with Suction Drum and after cooler to match gas export capacity with gas production capacity for a range of operational scenarios.

Project - Unit 600 Water treatment and Disposal Project, Tengizchevroil, Kazakhstan.

Project included the installation of a network of gravity drained surface water Collection Pits and Sulfur Pad Rainwater Sumps which will collect water from the bounded Sulfur Pad areas.

Project - Gas Utilization Project, Petro Kazakhstan, Kyzylorda, Kazakhstan.

Project included the installation of the injection compressors which will inject the collected gas into the gas injection wells using two Injection compressors, Installation of a pig launcher and pig receiver. Design of the 10” gas pipeline and process utilities.

Project - Closed Drain System Upgrades, Karachaganak Oil and Gas Processing Plant, Uralsk city, Kazakhstan.

Closed Drain System Upgrades Project for whole plant area. Work included the installation of a network of hard-piped free-draining drain lines and collection manifolds at Plant for safe and efficient draining of facilities, collection of fluids, and delivery of collected fluids to the correct destination(s).

Project – Third Plate Heat Exchanger Installation, Karachaganak Oil and Gas Processing Plant, Uralsk city, Kazakhstan.

Project included the design of 3rd Plate Heat Exchanger in Fuel Gas Sweetening Unit. Work included detailed design of Plate Heat Exchanger, Relief Valves and Utilities to increase capacity of the Unit.

Project - South Alibek Project CaspiNeft Transmeridian,Aktobe, Kazakhstan.

Work included detailed design of the oil and gas separation, oil storage and export, gas re-injection and all utilities.

Responsibilities

Process simulation, preparation and development of process flow diagrams, piping and instrumentation diagrams, heat & mass balances, cause & effect diagrams, equipment’s and relief valve sizing calculations, equipment specification and data sheets. Participated in HAZOP workshops.

Nov 2002 – Nov 2006

Process Facility Engineer – AGIP KCO Technical Department, Atyrau City,

Kazakhstan

Project - Gas Processing Complex, Karabatan plant, Atyrau Kazakhstan.

Responsible for managing Feed and Detail Engineering: preparation and development of process flow diagrams, heat & mass balances, P&ID's, Cause & Effect Diagrams, Operating Manuals, equipment specifications and datasheets on Wastewater treatment Unit, Sulfur Recovery Unit (Claus Units), Tail Gas Treating Unit, Amine Treating Unit, Sour Water Stripper Unit. Review project specifications, administrative and technical practices, design instructions, flow diagrams, and supplier information. Performs manual / computer layouts using process specifications, standard drawings, design instructions, plot plan, flow diagrams and supplier information. Communicates and interface with other project design and engineering disciplines

Process special training about production wellheads, gathering system, oil and gas separation, H2S removal, Sulfur plant, oil export, gas re-injection and all utilities, safety training, environmental training, waste management training, English language (technical) training, negotiations training, presentation skills training, time management course, document control training.

Dec 1999 – Dec 2002

Process Facility Engineer – Atyrau Oil Refinery Plant, Atyrau City, Kazakhstan.

Process engineer responsible for process performance testing, construction support, optimizing and troubleshooting the operation and maintenance of 65,000 BPD Atmospheric Distillation and Dehydration units at Oil Refinery Plant – Atyrau Kazakhstan.

Process engineer responsible for managing Feed and Detail Engineering,process performance testing, construction support, optimizing and troubleshooting the operation and maintenance of 2400 MTD Waste Sour Water Treatment Unit at Oil Refinery Plant – Atyrau Kazakhstan.

Process engineer responsible for process performance testing, construction support, optimizing and troubleshooting the operation and maintenance 4000 MTD Water Circulation Unit at Oil Refinery Plant – Atyrau Kazakhstan.

EDUCATION

Bachelor's in Chemical Process Engineering, Oil and Gas University, Kazakhstan, 2004.

Master's in Environmental Science, Kazakh State National University, Kazakhstan,2000.

Bachelor's in Chemist, Biologist, University, Kazakhstan,1998.

Registrations/Affiliations

Publications/Presentations

Specific Technical Expertise/Specialist Courses

Aspen HYSYS

Aspen FLARENET

Line Sizing Hydraulic Program

Auto CAD (2D, 3D)

Aspen ZYQAD

iPRSM

software application SeleXpress



Contact this candidate