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Engineer Engineering

Location:
Kearny, NJ
Salary:
110000
Posted:
July 16, 2015

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Resume:

Yuvraj M Khairate

****, **** ***** **** ****: +1-248-***-****

Troy, MI 48083 Email: acqsc7@r.postjobfree.com

Summary:-

Dedicated and highly energetic professional with strong hands on experience of Fuel efficiency, control strategy, Vehicle performance targets, Vehicle Integration and Packaging of Base and Hybrid electric vehicles.

10+ years of experience in automotive industry and have successfully handled projects from concept to production.

Global Experience for different international projects in US such as Honda Cars, International truck Inc, Kalmar Industries, worked in multinational teams.

Skills:

•CATIA V5 - Solid Modeling, Sheet Metal Modeling,

Assembly and Drafting

•Vis Mockup - Packaging and Clearance analysis

•AVL Cruise, Matlab - Vehicle Simulation, Control strategy

Work Permit:- H1B Visa valid till Sept 2017

Education

Master’s of Mechanical Engineering

Govt. College of Engineering, Pune University, India December 2003

Bachelor’s of Mechanical Engineering

Govt. College of Engineering, Karad, India July 1999

Experience

Engineering Technology Associates, Michigan

Project Engineer April 2015 - Till Date

Packaging, component design and release engineer for in house automotive projects.

TATA Motors Ltd., Pune, India

Tech Lead May 2011 - April 2015

Responsible for the Design and Development of new Technologies, which improves vehicle fuel economy and align those technologies in New engineering Platform.

Generated new concepts and Proposals to meet fuel economy targets in Hybrid and electrical vehicles such as Mild, Series-parallel hybrid.

Established base control strategy and simulated vehicle Models using AVL cruise software for Fuel economy, Performance, component sizing and validation of subsystem performance on global fuel economy drive cycles such as NEDC, IDC, JC08.

Developed product Targets such as fuel Economy, Weight, Performance based on competitive analytical tools such as benchmarking, modeling, and internal requirements for National Electric Mobility Mission Plan 2020(NEMMP) for Mild Hybrid project.

Implemented detailed knowledge of Product life cycle on Mild hybrid project to clear all Gates on schedule.

Prepared detailed FRQ (Request for Quote), RFI, Project documentation and testing reports for smoothly handover of project to New Product Implementation (NPI) gate.

Released detailed Packaging report for different aggregates using Vis mock up to check virtual feasibility from clearance, Assembly, service point of view.

Implemented new designs for two way auto Tensioner, Belt design and FEAD layout for Mild Hybrid BSG system.

Design and Release of all Hybrid components and mounting brackets using CATIA V5.

Completed DFMEA for Motor Assembly, FEAD for Hybrid, Motor mounting bracket and control strategy for Mild Hybrid.

Planned and implemented DVP& R for Motor, Battery, Cooling module such as split radiator, cooling line, battery cooling system.

Co-ordinate and worked with cross functionally with different stake holders such as Design and release Engineering, Vehicle Attribute engineering, vehicle Testing, studio/Design to develop engineering solution and resolve cross attribute compatibility issues for Mild and series parallel hybrid.

Innovation tasks

Designed, implemented and tested new Innovative power electronics cooling system and split radiator configuration for Hybrid Vehicles (HEV).

Designed and developed mechanism for AC system for start /stop in Mild hybrid configuration.

Designed, Tested and Validated Battery Cooling Duct for High Voltage Battery system.

Cargotec India Ltd., Pune, India

Sr. Engineer August 2009 - May 2011

Responsible for planning and coordination of US, Sweden and India Terminal tractor program to meet global requirements.

Lead India team for Hydraulic Hybrid project to complete within defined timeline using project planning.

Released detailed Packaging report of Hybrid components such as Accumulator, Reservoir, Transfer case for HHD in CATIA V5 for static and dynamic Clearance, Assembly, and service point of view.

Formulate designs for sheet metal support brackets for hybrid components, system schematics, system installations,

Conducted weekly meeting with US, Sweden and India team for HHD project.

Mahindra Engineering Services Ltd., Pune, India

Tech Lead October 2007 - June 2009

Responsible for delivery projects and coordination with US team to deliver project within timeline.

Released design modifications required in different chassis components for Navistar Truck such as Main member and cross members, fuel tank mounting brackets, Engine mounting brackets.

Created and Implemented different Systems and Procedures followed for Navistar Projects for on-time & Quality delivery.

VAVE Engineering work for Honda Drive Line system with hollow drive shaft and heat sink design modifications while working as a onsite engineer at Honda Cars Raymond Ohio.

Design of Drive line system, Creation of Layout for drive line, Clearance study with other systems.

Force Motors Ltd., Pune, India

Principal Engineer May 2007 - October 2007

Responsible for chassis system modification and target setting using competitive analytical tools such as benchmarking, modeling, and internal requirements

Released detailed Packaging report for vehicle system which includes all Vehicle accessories. (Body, Bonnet Compartment, Exhaust System, different mounting bracket, suspension system)

Release detailed benchmarking report and CAD proposals for future vehicle using CATIA V5.

Coordinated with stake holders and suppliers for the design, development and manufacturing feasibility of different chassis components.

Built proto vehicle and Vehicle integration to meet the target vehicle..

Prepared comparative data sheet of design calculations of chassis frame for different torsion and bending stresses.

Tata Power Co. Ltd., Mumbai, India

Design & Release Engineer Augest 2005 to May 2007

Responsible for Design and development of Mechanical systems in Missile launcher such as Aakash, MBRL (Multi body rocket launcher), 105 Gun.

Interacted with the customers (DRDO/VRDE/IAT) and suppliers to understand their requirements for the design and development of missile launchers.

Design and release of all mechanical system components such as springs, Power Screws, Structural members of launchers.

Design, Development and FEA analysis of Understructure Assembly on 25T Taurus truck for 105 LFG Mounted Gun for deflection, stresses, toppling and skidding using I-Deas10.

Design, development and Packaging for different mechanical and electrical systems.

Tratec Engineering Ltd., Delhi, India

Design & Release Engineer January 04 to Augest 05

Responsible for Design and release of trailer chassis frames for flat bed, well bed, and semi low bed trailer.

Interacted with the customers to understand their requirements and prepared requirement document and layout drawing.

Prepare, Check and release final drawings for production using AutoCAD.

Prepared product documents such as assembly and service manual.

Design and optimization of chassis frame sections considering torsion and bending stresses.

Selected publications

1)Vallur Avinash., Khairate Yuvraj, and Awate, C., "Prescriptive Modeling, Simulation and Performance Analysis of Mild Hybrid Vehicle and Component Optimization," SAE Technical Paper 201*-**-****, 2015, doi:10.4271/201*-**-****.

2)Best paper by Vallur Avinash., Khairate Yuvraj, "Simulation and optimization of hybrid components for 12V and 48V Mild hybrid systems using AVL cruise," 4th AVL AST Indian User Conference 2014.

Achievements

1)Presented Technical paper for 44th ERC Technical seminar on Hybrid and electric vehicle.



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