MD. KAISAR WADUD

***** ****** **. ********, ** **070, USA Cell no: +1-469-***-**** acqkdr@r.postjobfree.com

Summary

Seeking a challenging position in an environment where I can leverage my experience in FMCG to create opportunities for personal and professional growth while being resourceful, innovative and flexible to bring organization in a leading position with customer satisfaction.

Key Skills

Supervisory skills in operation team to monitor KPI’s to keep OEE at high performance

Regulatory knowledge- GMP, OSHA, HACCP, TPM, Lean Manufacturing, TQM, ISO, 5S

Supporting Autonomous Maintenance (AM)/Focused Improvement (FI)/Planned Maintenance (PM)/Early Management (EM) to reduce losses

Using SIX sigma technique and Kaizen teams within Operation for continuous improvement and cost control

Experiences

NATIONAL BISCUIT & CONFECTIONARY CO. LTD. – Jeddah, KSA. April 1994 to May 2015

www.nbcc.com.sa / NBCC are ISO 22000 and SASO Quality Mark certified for Food and Snack Manufacturer is the first largest company in Saudi Arabia.

Snacks Production Manager (2006 – 2015)

Supervised and trained over 700 employees in Operation to maintain Safety and GMP to achieve an annual percentage increase in productivity through improvements of product quality for Customer satisfaction.

Support and coordinate with Project and Maintenance to install a complete dry biscuit line- $ 40 million

Lead Maintenance team to replace Heat Exchanger for Chips line from Flo-Mech - $ 3.2 Million

Initiate for Maintenance Reliability in Operation to make a step change in Safety and GMP upgrading.

Implement Automation in packing area with Jongarious to save 18 People/Shift.

Insert flipo into packet a new Promotion system designed machine for each packaging machine and saved 14 People /Shift - $ 64 k

R&D Manager (2004 – 2006)

Implement Oil Management system (Flo-Mech) to use Sunflower oil along with Palm oil at any ratio in any time for improving product quality based on market requirement $220 k

Implement an Audit System to maintained BOM standard to control cost as well as to control material usages variances.

Assistant Production Manager (1999 – 2004)

Lead Operation and Maintenance for educating and training Autonomous Maintenance (AM), focuses on Improvement (FI), Preventive Maintenance (PM) and Early Management (EM) to get low cost product with quality.

Production Planner (1996 – 1999)

Educating Operation, Maintenance and QC team to control change over to reduce break down and to perform high performance to maintain OEE <85 %.

Chase up to vendor for keeping standard material available based on Production demand from Sales and Marketing.

Production Engineer (1994 – 1996)

Bring awareness and building up a TEAM in Operation to maintain 5S, Safety and GMP, as well as to control productivity focusing on AM, PM, EM.

TASALI SNACK FOODS – Jeddah, KSA April 1992 to April 1994

Tasali Foods is the second largest Snack food company in Saudi Arabia. In 2001, it was acquired by PepsiCo.

Production Supervisor (1992 - 1994)

Key Area:

Production planning, line performance, assessing and training employees, operating equipments, maintenance and enforcing safe and clean working environments

HALWANI BROTHERS – Jeddah, KSA August 1989 to April 1992

www.halwani.com/ Halwani Bros is the pioneer of food manufacturing company in the KSA

Maintenance Engineer (1989 – 1992)

Key Area: Preventative maintenance and Breakdown, developing new product design

Educational and Training Background

BS in Applied Physics & Electronics (major), Mathematic and Statistics (minor) - 1985

Characteristics & Nutritional aspect of Palm Oil (Malaysia)

Educated in Laboratory Practices, training in Crisp & Snacks Process Area and Sensory Evaluation (UK)

Effective Scheduling through Lean Implementation and Performance Management (KSA)

TQM (USA)

GMP, 5S, ISO, HACCP, Safety and Internal Quality System Auditing (KSA)

Supervisor Development Program (UAE)

Train the Trainer (AUSTRALIA)

Personal Information

Immigrated to United States in 2013

Multilingual- Proficient in English, Arabic, Bengali, Hindi, Urdu

Reference

Will be available upon request

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