Shady Bakry Mohamed El Sherif
Address: Shikh Zayed, 6th Oct. Egypt Tel: +220********** Email: acqk7r@r.postjobfree.com
Summary
Engineering management professional skilled in all phases of QA/QC operations with a specialty in static equipment, looking to obtain a challenging position with an industry leading progressive company where my technical skills are best utilized. Established a career highlighted by rapid acceleration and recognized through multiple fast-track promotions, while being continuously recognized among my peers and managers as a top performer.
Professional Experience
Petrojet-Katamia Central Work-Shop, Cairo, Egypt December 2013 - Present
QA/QC Section Head - Project coordinator
Key responsibilities:
1.Maintaining all quality systems within the organization (ISO 9001:2008, ASME, API Q1)
2.Team-lead for all quality internal and sister company certification renewal (ISO 9001:2008, API Q1, ASME)
3.QA/QC department representative for all key visitors and clients (Shell, BP, etc.)
4.Maintaining all QA/QC documentation and Data Dossier preparation for all product/service by the branch
5.Compiling all suitable material, handouts and data presentation for Quality training programs and visitors of the Quality department
6.Direct all relevant procedures, practices and standards
7.Document tracing
8.Document control retention
9.QC status reporting
10.Specify equipment in accordance with process and project requirements
11.Compose and manage equipment requisitions in accordance with project specifications and requirements
12.Consutruct technical evaluations of incoming quotations from bidders and inspect for completeness of scope and compliance in accordance with specifications
13.Reviews drawings, documents, inspection and test procedures from all sellers
14.Approval of quality audit plan and reports
15.Review and approval of all quality training programs and plans
16.Internal and external NCR's closure, Appreciating all observations and try hardly to close it for continual improvement.
Petrojet-Katamia Central Work-Shop, Cairo, Egypt December 2009 - December 2013
Senior QA/QC Engineer- Project coordinator
Key responsibilities:
1.Head of quality assurance team in all audits of different international companies.
2.Quality project coordinator and responsible for oversight of calibration department
3.Management review meeting preparation, to include internal audits for presentation at management staff meetings
4.Review, edit and approval for ISO, ASME, API-Q1 and Nuclear manual
5.Conduct all types of technical and semantic audits – internal and external
6.Plan and conduct Subcontractor inspection activities and reviews of activity procedure
7.Compiling of all materials and data presentation for internal and external quality training programs
8.Design and perform presentation to new clients (BP, SHELL and other) for QA/QC activity
9.Coordinate with Authorized Inspector and Third Party Inspection agencies (LR, MOODY, SGS, B.V.) for all related inspection activities (Hold, Review andWitness Points) local or international while:
Purchasing the material
Design review process (UDS, Mechanical Calculation, MDR and Fabrication Drawings)
Fabrication activity
Final inspection steps for the release for shipment
Manufacture data book and data report signature
10.Analyze the agency performance with respect to technicality and work completion
11.Prepare Inspection Test Plans (ITP) according to project requirements and client specifications.
12.QA manager for the ASME N stamp organization structure
13.Initiation of procedure for new activity of quality system
Petrojet-Katamia Central Work-Shop, Cairo, Egypt October 2005 - December 2009
Welding Engineer
Key responsibilities:
1.Identifying all welding issues (WPS, PQR and WPQ) for all static equipment fabricated in the branch.
2.Interview and select welders and verify qualifications for project requirements
3.Monitor welder performance and repair rates in accordance with job quality requirements
4.Provide verification of electrodes baking and holding temperature including control and identify issues
5.Inspect and test incoming welding materials to ensure they meet job quality specifications
6.Undertake workshop verification of welding machine and electrode baking and storage to ensure all equipment meets job requirement specifications
7.Provide technical guidance for welding sequence and distortion control in accordance with procedures and job requirements
8.Welder qualification record (WQR), test welder and issue the relevant document as per ASME code
9.Experience in designing, welding and testing a Procedure Qualification Record (PQR) to reach an approved Welding Procedure Specification (WPS)
10.Perform preliminary WPS, for client approval, followed by PQR with all related destructive and non-destructive testing to present an approved WPS
11.Prepare welding maps
12.Monitor Welder performance and conduct visual inspections of welds and repairs in accordance with Company procedures, international codes of practice, and project quality requirements
13.Check and record welding parameters and verify compliance with approved Welding Procedure Specifications
14.PWHT procedure preparation at workshop, approval from client and application of function, reporting with results and chart
Petrojet-Katamia Central Work-Shop, Cairo, Egypt February 2004 - October 2005
QA/QC Engineer (Welding inspector)
Key responsibilities:
1.Undertake QC functions in the workplace for daily QC activities
2.Interface with clients for production and QC matters
3.Prepare Inspection Test Plans (ITP) according to project requirements and client specifications
4.Conduct job materials welding inspections and painting for daily activities
5.Input data related to weld inspection
6.Monitor Welder performance and conduct visual inspections of welds and repairs of welds in accordance with company procedures and international codes of practice
7.Check and record welding parameters as well as verify compliance with approved welding procedure Specifications
8.Conduct fit up, dimension inspections as per Inspection and Test Plan (ITP)
9.Coordinate Non Destructive Testing (NDT) activities, and review RT, UT, MT, PT tests results
10.Conducting and observe Hydrostatic test, Hardness test, Pneumatic test and stress reliving (PWHT) for Pressure Vessel, Storage Tanks, Piping Systems and Heat exchangers
11.Conforming line check as per P&ID, NDT clearance, punch list preparation, follow up of completion
12.Conducting internal audits
13.Member of quality assurance team in all external audits from different international companies
14.Construction Supervision of Tanks, Pressure Vessels, Piping Systems & heat exchangers
15.Reviewing Specifications to Clients Requirements and International Codes and Standards
16.Liaise with the area engineers in case of non-conformances and monitor that the corrective actions are taken
17.Conduct all work activities in a safe and environmentally responsible manner
18.Controlling/monitoring the material Identification starting from preparation to delivery
19.Preparation of stage inspection Reports as per ITP
20.Issue NCRs for any non-compliance found during inspection
Education
Bachelor’s Degree – Industrial Management Engineering 1996-2002
Arab Academy of Science and Technology and Maritime Transport (Alexandria, Egypt)
Graduation project: Design of service facility
Technical Skills and Certifications
Certifications, Skills and Course Work:
Welding inspector level 2 (3.1) CSWIP (TWI)
Lead Auditor international Certificate (ISO 9001:2000)
Advanced Welding technology (American University in Cairo)
Internal auditor qualification (ISO 9001:2000).
Protection of Radiation and Control of Radiation Work Dangers at “The Atomic Energy Authority”.
Metallurgy (10th of Ramadan academy)
Safety and Occupational Health from the electrical and mechanical hazards
Helicopter Underwater Escape Training
Courses in NDE According To [American Society For Non Destructive Testing SNT-TC - 1A]
oRadiographic examination ( RT ) level II.
oUltrasonic examination ( UT ) level II.
oMagnetic examination ( MT ) level II.
oDye-Penetrate examination ( PT ) level II.
oVisual examination ( VT ) level II.
Familiar with the international standards including ASME sec (I, II, V, VIII, X, B31.1, B31.3), and API 650, API 1104
References furnished upon request