ZAHOOR AHMED AHANGER

Inspection Engineer

Contact Details : acqhud@r.postjobfree.com 009***********

PROFILE & CAREER OBJECTIVE

QA/QC Engineer with 6.5 year experience in Petrochemical / processing facilities, refineries, chemical treatment plants for On-stream / In-service, Turnarounds/Shutdowns, Expansions, Inspection and Quality control Inspections for welding, NDT including

Carry out internal, external inspection / assessment of plant piping, process equipments and prepare the reports as per Standards MERIDUM/ SAP/ UNITY/ EDDMS/ SAFER

Review welding procedures, procedure qualifications, heat treatment and QA/QC proposal documents, certifies qualification test as required per code and engineering standard for repair and modification works

Preparation and coordination of inspection activities for Welding inspectors, NDT inspectors and NDT technicians for works carried out during shutdown, modification / expansion projects and in-service

Continuing support in suggesting strategic improvements to Management Systems and work plans to bridge the NCs to improve the performance.

Key role in participating in Risk assessments, work permit review.

EHS aspects including Human Machine Interface for project systems and ensure adequate mitigation measures are in place to tackle the potential Hazards.

Conducting Training for Team members to align them on work plans and results to be achieved.

Conversant with ASME, API, ASTM and other international Codes and standards.

On stream and shut down inspections activities

Positive Material Identification and Keep abreast with new inspection techniques.

Recommend change or up gradation of materials..

Welding inspection .

Development of work instructions for work improvement.

CERTIFICATIONS

CSWIP 3.1 (TWI-UK- Certificate No. 85680)

ASNT LEVEL 2

(1) Radiography

(2) Ultrasonic Testing

(3) Die-Penetrant

(4) Magnetic Particle Testing

LEAD AUDITER (ISO9001) - BSI

I intend to establish myself as a Mechanical Inspection Engineer with an integrated business solution provider through a long time commitment, contributing to the company's growth and in turn ensuring personal growth within the organization. I believe that my technical, functional and communication skills will enable me in facing the challenging career ahead.

CAREER HISTORY

Company : SABIC-ExxonMobil (Saudi Arabia)

Position : Inspection Engineer

Duration : June-2014-Till date

Responsibility :

Plans, supervises and implements planned inspection activities/assessments on static equipments

Carries out detailed technical assessment of equipment and material specifications to ensure conformity with appropriate construction codes and practices.

Specifies inspection and testing requirements. Supervises inspection programs and reviews/evaluates inspection reports and test records.

Recommend actions on the basis of plant condition, analysis and monitor on-stream inspection data and carries out condition assessment and general calculation for corrosion rates and remaining service life of equipment

Skills Used

As Risk Based Inspection (RBI) program methodology and Remaining Life Assessment (RLA) / Fitness for Service (FSS) assessment.

Sound working knowledge of ASME Codes, API Standards & Recommended Practices as well as hold significant knowledge and experience in Non-Destructive Testing (NDT) methods, Cathodic Protection (CP),Mechanical Integrity of SHE critical devices, Lifting equipment system.

Company : DESCON ENGINEERING LTD, ABU DHABI, UAE.

Client : Technimont Samsung Joint venture.

Position : QA/QC Engineer

Duration : Feb 2012 – DEC-2013.

Project involving world largest POLYOLEFINS Unit (PO), Piping 4,50,000 Inch Dia. & 6,50,000 Inch Meter, Structural Work 1000MT & Equipment’s Erection. (Total Project Value of AED375 Million).

Responsibilities:

Review of ITP-Inspection Test Plans, Weld Maps.

Review of WPS, PQR, WPQ.

Witnessing Welder Qualification Test.

Incoming material inspection and releasing.

Welding Inspection during pre-assembly, fit-up, stage-wise and final stages.

NDT, PWHT co-ordination and review of radiographic films.

Review of hydro test packs and witnessing hydrostatic and pneumatic testing of piping.

Conducting line checking and preparation of punch list.

Generation of punch lists and monitoring Mechanical clearance of piping.

Closing of punch items and mechanical closing of piping.

Alignment/Orientation and run test of rotary and stationary equipment’s.

Co-ordination with the client and third party for various inspections/testing

Preparation and submitting final dossier to client.

Preparation and maintenance of documents.

Review and evaluate drawing on Plan, Isometric and P& ID'S for inspection.

Ensuring that the welding and testing equipment’s are calibrated.

Generating NCR’s in case of violations and monitoring corrective actions.

Reviewing weekly reports, preparing weekly welder rejection rate and maintaining records.

Working closely with Management Representative (MR) for all quality related matter

Maintain all QA/QC documents & prepare Final QA/QC dossier.

Review of material test certificate, consumable test certificate and calibration certificate of equipment.

Performing periodic inspections of products stored in the warehouse and check whether storage and preservation method applied is as per Manufactures instruction.

Review subcontractor Quality Control Inspection procedure (QCIP), Welding Procedure Specification (WPS), Welding Procedure Qualification Record (WPQR) and Welding Performance Qualification Test (WPQT).

Company : AYTB, SAUDI ARABIA

Position : QA/QC INSPECTOR

Duration : Aug 2010 – Jun 2011

AYTB is a fully integrated organization providing its clients industrial, technical and logistical support services. Procurement, construction, fabrication, operations, maintenance and industrial cleaning as well as facility management, catering and accommodation services are offered to the oil & gas, petrochemical.

Responsibilities:

.

Welding Inspection during pre-assembly, fit-up, stage-wise and final stages.

NDT, PWHT co-ordination and review of radiographic films.

Review of hydro test packs and witnessing hydrostatic and pneumatic testing of piping.

Conducting line checking and preparation of punch list.

Generation of punch lists and monitoring Mechanical clearance of piping.

Closing of punch items and mechanical closing of piping.

Alignment/Orientation and run test of rotary and stationary equipment’s.

Review of ITP-Inspection Test Plans, Weld Maps.

Review of WPS, PQR, WPQ.

Witnessing Welder Qualification Test Co-ordination with the client and third party for various inspections/testing

Preparation and submitting final dossier to client.

Preparation and maintenance of documents.

Review and evaluate drawing on Plan, Isometric and P& ID'S for inspection.

Ensuring that the welding and testing equipment’s are calibrated.

Reviewing weekly reports, preparing weekly welder matter

Maintain all QA/QC documents & prepare Final QA/QC dossier.

Company : THERMAX LIMITED

Position : QC- Engineer

Duration : July 2011 – Sep 2012

Responsibilities:

Preparation of IPC

Review of WPS, SCR, WMRS.

Preparation of BOM,BOQ as per drawings

Incoming material inspection as per BOQ

Maintenance of documents & drawing

Review and evaluate drawing on Plan,isometric and P&ID’S for erection

Generation of punch lists & monitoring for erection of Mechanical equipment’s .

Erection of equipment’s and machine as per drawings

Alignment /orientation and run test of rotary and stationary equipment’s

Inspection during pre-assembly .fit-up, stage-wise and final stages.

Review of hydro-testing of water retaining structures.

Co-ordination with the clients and third party for various inspections.

Preparation and submitting final dossier to client.

Ensuring that the welding and testing equipment’s are calibrated.

Generating Site complaint Reports in case of violation and monitoring corrective actions.

Working closely with Management Representative in case of violations and monitoring corrective actions

Review of material test certificates,third party test certificate of equipment’s

Performing periodic inspections of products stored in the warehouse and check whether storage and preservation method applied is as per Manufactures instructions.

Company : METFAB PRODUCTS

Position : DESIGN & PRODUCTION ENGINEER

Duration : Aug 2009 – Apr 2010

Responsibilities:

Preparation of drawings for the panels.

Preparation of BOQ based on the drawings.

Costing/Estimation based on the BOQ and preparation of quotation.

Dimensional Checking/Verification.

Inspection of Powder Coating, Powder Coating Adhesion, Welding Seams, Pre-treated finish & Material Inspection.

PROFESSIONAL QUALIFICATION

PG MBA OPERATIONS (WELINGKAR –Correspondence)

Degree: Bachelor of Mechanical engineering

University: VTU, Bangalore .India

Date: 2009

PERSONAL INFORMATION

Nationality: Indian

Birth date: 05 May-1983

Marital Status: Single

Passport number G4043524

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