Fred Steven Phillips

***** **** **.

Athens, AL *5613

256-***-****

256-***-****

acqh4v@r.postjobfree.com

OBJECTIVE: To become an integral team member of a modern Quality Assurance organization. To lead and assist in the implementation and execution of the Quality System.

Salary Requirement: $88k/yr

EDUCATION: Calhoun Community College

Attended Spring 1999 - Summer 2000

Austin High School

Diploma May 1974

CURRENTLY: RETIRED

EXPERIENCE:

Matsu - Alabama Plant Metrologist

(June 2012 – June 2014)

CMM - Programmer/Operator:

GeoMeasure (Mitutoyo)

Senior Gauge Calibration Technician

Senior Fixture Calibration Technician

Maintained all calibration records

Responsible for Macro weld analysis

.TS16949/ISO 2009/QS900

Floor Issue Investigator/Trouble shooter

.

Gander Mountain Sporting Goods

(August 2007 - March 2008)

• Power Sports Salesman

General Motors - Saginaw - Delphi - Retired

GM/SAGINAW/ DELPHI (Held 4 Positions at one time)

Plant 21 Strategic Manufacturing Planning Coordinator

(April 2006 - January 2007)

• Coordinated SMP meetings with Quality Engineers, Mechanical Engineers, Industrial Engineers, Manufacturing managers, First line supervisors, and manufacturing representatives.

• Tracked and entered all changes into the SMP database.

• Ensured all updates were available for distribution.

Plant 21 PPAP Builds Coordinator

(April 2006 - January 2007)

Responsible for all aspects of PPAP in accordance with QS9000 requirements.

Coordinated the seamless migration of PPAP builds into the main inventory stream after approval.

Quarantined and identified all incoming PPAP material.

Scheduled PPAP runs with all affected manufacturing departments.

Quarantined all PPAP final build material.

Evaluated and reported, when possible, PPAP change level effects to final product.

Removed and quarantined all rejected PPAP components from the production process.

Plant 21 Quality Systems Coordinator

(January 2004 - January 2007)

Trained all Inspectors on new jobs and new processes.

Proficient in use of all types of gages including, but not limited to, calipers, micrometers, gage pins, electronic height gages, surface gages, go-no-go gages, coating gages, and optical comparator.

Visited General Motors and Daimler Chrysler North American Assembly plants and contract sub-assembly plants on Pro-Active and Re-Active quality issues. (VOC).

Assisted Quality Manager, Quality Engineers, Manufacturing Engineers, Industrial Engineers, Red X Masters with Ishikawa sessions that led to Kaizen opportunities.

Conducted Root Cause Analysis and advised Irreversible Corrective Actions.

Managed Quality Issue sorting operations

at customers facilities.

Coordinated and managed all sorting operations involving quality issues.

Assisted the Red-X Masters and Six-Sigma Black belt teams with Six-Sigma, DOE, and other Quality projects.

Assisted the Quality Engineers with Root Cause Analysis, developing and implementing Irreversible Corrective Actions involving quality issues in Plant 21.

Served as temporary replacement for all/any Quality Inspectors/SPC in plant 21.

Responsible for creating Quality Alerts, including photo editing, for Plant 21.

Reviewed all Poka-Yoke operations weekly for calibration and functionality.

Interacted with Plant Superintendents, Quality Managers, Quality Engineers, Manufacturing Engineers, Industrial Engineers, First line supervisors and operators to surmise and react to their quality issues and concerns.

Prototype Build Technician

(September 2003 - January 2007)

• Coordinated all prototype component manufacturing, assembling, and shipping for plant 21.

• Received and quarantined all prototype components for

rack and pinion steering gears for future models.

• Scheduled any component machining required with respective manufacturing departments.

• Scheduled all component assembly with the respective assembly lines to assure all customer requirements were met.

• Hand built small quantities of Prototype Assemblies.

• Quarantined and shipped all finished Prototype components.

ISO 9001/QS-9000 Internal Auditor

(November 2000 - September 2003)

• AIAG Certified QS-9000 Internal Auditor.

• Responsible for all aspects of ISO/QS9000 Internal Audit.

PPAP Coordinator in Plant 21

(October 1995 - November 2000)

• Responsible for all aspects of PPAP in accordance with QS9000 requirements.

Saturn and GM Rack and Pinion Assembly line Floor Inspecto

(March 1991 - October 1995)

• Responsible for all inspection checks in the assembly process.

• Maintained all SPC charts for the assembly process.

• Final visual inspection audit of all finished outgoing material

• Move order of all final assemblies, correct labeling, and securing each container for shipment

• Organized, labeled, and maintained all partially filled containers

• Maintained all quality records for the assembly process.

Wilson Test Room Technician (October 1985 - March 1991)

SPC Analyst (October 1981 - October 1985)

Air Pump Assembly Floor Inspector (April 1979 - October 1981)

Plant 22 Floor Inspector (January 1979 - April 1979)

Plant 21 Receiving Inspector (November 1977 - January 1979)

Plant 21 Floor Inspector (October 1977 - November 1977)

Plant 21 Quality Control Inspector (June 1977 - October 1977)

Onan Corporation

Quality Technician (January 1976 - Sept. 1976)

• Commercial engine test technician

• Dyno Operator

Welder/Construction Worker (June 1975 - December 1975)

Wal-Deck Corporation

• Welded metal decking

Non-Destructive Evaluation Services (February 1975 - June 1975)

• Level 1 Radiographer

• Industrial Radiography using Ir-192

• X-Ray'ed welds of all types

• Developed film

• DPI - LPE

Service Manager/Mechanic (April 1974 - February 1975)

Alsport Yamaha

• Scheduled repair work

• Oversaw the quality of other mechanics work

• Reviewed and approved all labor charges on each repair

• Maintenance and operation of the service area

• Repaired motorcycles

SKILLS: Certified in the following: AIAG certified QS9000 Internal Auditor, Statistical Problem Solving, Advanced Statistical Concepts, GM/SSG Floor Inspector Certification. Just in Time (JIT) (Kanban), Continuous Improvement (Kaizen), Error-proofing (Poka-Yoke), Cause & Effect (Ishikawa), 5-Why, Building Team Synergy, Control Plans, Problem Solving, MSA, APQP, DOE, FEMA. Extremely proficient in use of all types of precision measuring devices including, but not limited to, CMM, Micrometers, Calipers, Height Gages, Gage Blocks, Plug and Thread gages, Go-No Go gages, Template gages, Ring Gages, reading blueprints and Optical Comparator., PPAP Awareness Training, Voice Of the Customer (VOC), Effective Communication Skills, Brainstorming Techniques, Story Boarding, People Focused Practices, Quality Workshops, Workplace Organization and Visual Control, Internal Quality Auditing-ISO 9000 and QS-9000, ISO14001 General Awareness training, QS-9000 Internal Auditor Training Module, Fundamentals of SPC (x3), Goal Post Simulation, Customer Foundation Training, Process Control.

Very Proficient in Microsoft Word, Excel, PowerPoint, Photoshop, Digital Photography, Internet, and Computers. Licensed Fork Lift/Stacker/Mobile cart operator.

Yamaha Factory Trained Mechanic Certification.

REFERENCES: Roy Case 256-***-**** (H) Professional/Personal

Freddy Smith 256-***-**** (C) Professional/Personal

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