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Injection Molding Engineer, maintenance supervisor

Location:
United States
Salary:
65000
Posted:
June 21, 2015

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Resume:

Harold Moore

**** * **** *

Westville IN *****

Phone 574-***-****

Salary 65,000 to 70,000

Objective:

To acquire a Plastic Injection Molding position where I may apply my knowledge and experiences. Process Engineer and maintenance supervisor

Skills:

23 years’ experience in Injection Molding and Blow Molding (50-3500 ton Machines)

Machines include: Husky, Van Dorn, Toshiba, Cincinnati-Milacron and martins, HPM, Farrell, UBE, Engle, Nissei, Sumitomo, Niigata, Arburg, Sandretto and more

9 years maintenance experience working with PLCs, Electrical, Hydraulic and Toggle Presses

Experience with robotics, such as Sepro, Conair, Sprue Pickers, Starr, Whitman, ABB, Fanuc, Cincinnati Milacron and Stretch

Experience with auxiliary equipment; vacuum systems, conveyors belts, hopper systems; float tables; overhead crane and grinders, pet units, secondary or as CNC machine, hot air welder/heat stakes, valve gate, gas-assist, 110, 240 and 480 electrical, hydraulics, PLCs and robotics

Experienced programming and troubleshooting injection molding processes

13 years’ experience launching new products, mold tool and material processes for product runs, implementing process optimization and troubleshooting for good quality parts for new product tools and old run tools and supervisor over personnel

Education:

United Tech Automotive; Shingijutsu / Kaizen Work Shop Quick Mold Change

Untied Tech Automotive; Coaching The Lift Truck Operator Course Completed

Grand Rapids Community College; Injection Molding Processing Technician Course

Ferris State College; Injection Molding Troubleshooting and Optimizing course

Ivy Tech State College; Processing and Troubleshooting Injection Molding Machines

Ivy Tech State College; Robotics Programming and Troubleshooting

Ivy Tech State College; Hydraulics course ZIPPS LLC; Injection Molding CPC, RJG Training Course ZIPPS LLC; Injection Molding CPC, RJG Decouple Molding Course

Systematic Molding 11 Class; RJG, Inc. setting up and processing RJG Paulson Molding Course

Injection Molding Plastic Structure Pro Plastic ; Robotics Programming and Troubleshooting

Conair Sepro; Robotics Programming and Troubleshooting

Experience:

ICR Services

Field Service Engineer Jan 2015 –June 2015 Contract

Support production on quality, production, robotics and electrical/mold tool issues to improve the company production rate and quality issues, and improve cycle time and down time to save cost

Supported process tech and robotics tech on robotics issues and training

Ford, RGBSI, MI 2012-2014 Contract

Process Molding Engineer / Tool Room and Production Supervisor

Process optimization and monitoring processing of molds during production run to assure quality and investigation

Of and reaction to quality issues to reduce scrap and cost and improve cycle times.

Worked closely with manufacturing to ensure production schedules were met

Implemented best practices and standards for all molding operations

Participation in initial mold trials and color trials

Robot programming and troubleshooting and injection molding machine or electrical and hydraulic issues

Supported engineering in product development / product launches

Supervisor over production operators and mold setters . Lead the Quality cost & delivery performance for designated groups.

Direct initiatives set targets implement plans, track daily result make appropriate adjustments in resource planning in order to attain desired results.

Drive action for improvements communicate with the autonomous production manager and other supervisors of other shifts and support functions to ensure a transparent information flow collaborate to define improvements area and action plans .

Manage operators performance, quality, production requirements meet, safety, 5s, work instruction and procedure are followed, training all personnel on any quality defects or area issue . and standardized work methods and that mold changes and downtime issue are resolved and cycle time improving and quality and production meets requirements.

The Plastics Group INC., Willowbrook, IL 2011-2012

Production Supervisor Contract

Supervised 40 production operators, 6 mold techs, 5 material handlers, 5 maintenance personnel

Worked with production, quality, labor, safety, 5s, reduced scrap

Improved on down time and quality issues

Responsible for training all operators on quality, cycle times, production housekeeping, safety, work instruction, and company procedures

Ensured that mold techs, maintenance were getting machines up in timely manner and correcting all process or machine issues

Documenting all changes and created repeatable processes

Ensured all trucks were loaded and out in timely manner to meet on time delivery

Plastech Engineering/ JCIM, Chicago, IL 2004-2010

Process Engineer / Supervisor

Launched new plastic products and performed engineering trial on tools and robotics

Created new injection molding processes and worked on old processes, troubleshooting, optimizing processes for defects, and setting up, installing and programming RJG, CPC for production runs

Responsible for improving mold tool repairs

Responsible for all color and material trials for all tools and launching quality control for DOE samples

Robotics programmer on all new and old mold tools with RJG, CPC, setting up limits and installing

Troubleshooting and problem solving molding machines, hydraulics, electrical, valve gate, gas-assist, vacuum, air and water systems, RJG, CPC, robotics, PLCs, secondary equipment

Responsible for supervising 50 operators, as well as injection technician, mold tech, color changer, and other maintenance department personnel

Ashland Hardware & Nifco, Lowell, IN 2003

Manufacturing Engineer / Injection Molding Process Technician

Launched new tools, color, and material trials and responsible for implementing processes

Installed Robots and Injection Molding Machine

Programmed robotics and troubleshot hydraulic and electrical issues and process defective parts

Trained others on troubleshooting and robot programming

Lear Corporation, Bourbon, IN 1993-2002

Senior Process Technician (1997-2002)

Team Leader over Injection Technician and Process Technician

Performed mold changes and color changes. Set up for RJG, CPC, gas-assist, gate valve.

Assigned to all tool launching and material color trials, improving and implementing processes and optimizing control for quality parts

Responsible for robotics programming: RJG, CPC, for all tools and new products, and troubleshooting, RJG,CPC, Robotics, PLCs, molding machine, Hydraulics, Electrical, Valve gate, Gas-assist, vacuum systems

Cross train with maintenance on troubleshooting machine, hydraulics, electrical, injection molding machine, RJG, CPC, vacuum systems, robotics, and tool repair

Injection Molding Process Technician (1996-1997)

Optimized processes and troubleshot for defects and startup machines

Set up mold tool for injection and blow molding machines

Robotics programmer and RJG, CPC, gas-assist, valve gates, and set up with processing for all mold tools for production runs

Troubleshot machinery when down and responsible for color changes to meet requirements

Cross trained with maintenance on troubleshooting injection molding machine, hydraulics, electrical, gas-assist, gate valve, RJG, CPC, vacuum systems

Painter Technician (1995)

Shipping and Receiving (1994)

Press Operator/ Assembly Line Operator (1993)



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