Shailesh P. Bhavsar

Shriram Krupa Row House *,Ayodhya Colony, Murlidhar Nagar, Pathardi

Phata,Nashik422010

Email: acpzan@r.postjobfree.com, Mob: 91-880*******, Skype-

shailesh.p56

Resume - Manager Tool Room & Product Development in Metal & Fabrication

Commodity.

Experience in field:- 20 + years.

Resume updated:- Jun 2015

. Tool room and Engineering & Development Manager in Reliable Autotech

Pvt Ltd

. 20+ years of extensive experience in Tool room in Dies Fixture &

Gauges Mfg.

. Core competency in the Domain of Sheet metal Stamping component &

Robotic MIG welding for Precision automotive assemblies.

. Manager with High EQ handling team of 14 Engineers & 77 workmen.

WORK EXPERIENCE

Manager Tool room/ Engg & Development at Reliable Auto Tech Pvt Ltd -

Nasik (Sept 2010- 27.04.2015)

About company:

Manufacturer & Exporter Stamping parts &Complex welded Assemblies. And

Heavy sheet metal stamping dies.

Turnover - 60M$ Exporting in 12 countries for 19 OEM. ISO TS 16949

&EMS/OHSAS.

Responsibilities:

. As a Plant head for Tool Room which is Strategic Business Unit and

efficient & contributing profit centre.

. The Tool room with adequately equipped with 3 VMC, 4 Radial Drill

Machines,3 Lathes, 2 Milling Machine and 1 try-out press. Tool mfg

capacity of 30 Dies, 05 Fixture and 06 Gauges with team of 07

Engineers & 60 workmen.

. Improved contribution by working on to increase value addition per

employee. Slashed down the expenses in sub contracting & consumables by

rationalizing Supplier, Negotiating the cost to optimum level.

. Talent acquisition and retention for the Tool room and E&D Department.

. Dually Responsible for Development of New product as per customer

specs Right from Process Design to Product Realization with team of

07 engineers & 17 workmen for Engineering & Development functions.

. Design & Development of Process for Product to meet customer requirement.

. Reduction in product cost by working with VA/VE techniques for Pedals &

I-match Assembly.

. Project scheduling, sourcing decision calculating cost estimation

Finalize Supplier, Taking part in negotiation outside the organization.

. Establish & maintain system requirements as per ISO -TS 16949, EMS

OHSAS & maintaining safe work environment to qualify legal

requirement.

. Leading and monitoring 5 S activities in the Plant.

Key Projects Undertaken:

. Development of Cross Car Beam for German Automotive Giant - Complex

welded assembly with 29 part and material with different thickness &

properties containing 102 welded joints. This includes finalize the

stamping process, Welding fixture concept and Cell layout, capacity

planning.

. Development of Engine frame for Tractor of US OEM. Material Thickness

10 to 12 mm developed in stamping.

. Development of Clutch & Brake Pedal assembly for Multinational OEM

.The complex assembly with very stringent tolerance requirement.

. Holder link assembly as per specs Design owned by German OEM.

. Visited Germany for witnessing the testing of the developed product CCB.

. Visited Germany for Technical Discussion of Brake pedal Development

With German Farm Equipment Manufacturing OEM.

Asstt. Manager, Tool room at Mungi Engineers Pvt. Ltd., Nasik (Jan2008-

Sept2010)

About company:

Manufacturer Stamping parts & BIW Panels, Welded Assemblies. Having in

house Dies Mfg. Capacities.

Turnover -190M$ Supplying parts to 3 OEM. Company follows ISO TS 16949.

Responsibilities:

. Manufacturing & Maintenance of Heavy Sheet Metal stamping Dies &

Welding Fixtures.

. Enhancement of Productivity by implementing CIP Project.

. Conduct Drawing Feasibility & Implement ECN.

. Spare management & Preventive, Predictive maintenance.

. Handling major breakdowns of Heavy stamping dies including spotting of

Dies, welding and Trim line Modification.

. Manufacturing follow-up & co-ordination with Tool room / Vendor &

Assistance in Tool-Tryouts.

Key Projects Undertaken:

. Following Preventive & Predictive maintenance of sheet metal stamping

Dies.

. Closing Dimensional NC's of 20 parts in 30 Days time span of Indian

Automobile Company.

. Taken active role in reducing Die setting time in Heavy Press line.

Manager Product Development at Duro Technologies Pvt Ltd (Nov2008-Jan2010)

About company:

Manufacturer & Exporter Stamping parts &Complex Assemblies.

Turnover -25M$ Exporting in 3 countries for 2 OEM ISO TS 16949 & EMS/OHSAS

systems.

Responsibilities:

. Development of New product as per customer specs Right from Process

Design to Product Realization.

. Conduct Feasibility study, Design Process to meet required specs,

Establish process to prove for Quality & Quantity.

. Impart in Industrial engineering to finalize work station layout,

cycle time reduction & capacity planning.

. Product costing, sourcing decision, Supplier Finalization, Negotiation.

. Project scheduling in line with customer requirement & execute project as

per time line within approved budget.

. Coordinate & control the Tool Manufacturing with Tool room / Tooling

Supplier & Guide in Tool-Tryouts to achieve deliverables.

Key Projects Undertaken:

. Development of Set of Seat Frame Assembly as per German Design for

Giant Truck Mfg Company in India with 70 child part with material of

different grade & properties welded to the accuracy of 0.15 and

reclining mechanism with 0.05 accuracy.

. Development Air Suspension Seat Frame as per print specs for US based

oversea customer.

Manager Tool Room at KEPL & Other (May 2002 - Aug 2008).

About company:

Manufacturer & Exporter Stamping parts &Complex Assemblies.

Turnover - 20M$. Supplier to MNC OEM. ISO TS 16949.

Responsibilities:

. Design & Mfg Dies for Small Stamping Parts. Plan & control Tool Mfg

Time line for the Stamping Tools.

. Manufacturing Stamping Tools as per time line within Budgeted Cost as

per drawing specs.

. Taking sourcing decision for Tool room related activities.

. Cut down the expenses in sub contracting & consumables by rationalizing

Supplier, Negotiating the cost to optimum level.

. Talent acquisition and retention for the Tool room.

. Manufacturing follow-up & co-ordination with Tool room / Vendor &

Assistance in Tool-Tryouts.

Key Projects Undertaken:

. Developed more than 30 small parts as per drawing specs.

. Critical Engine parts including Clutch & Break Plates.

Section Manager Tool room at Bajaj Auto Limited (Aug 1994 - Aug 2002).

About company:

Indian second largest two wheeler Mfg Company.

Turn -725 M$.

Responsibilities:

. Following Preventive & Predictive maintenance of Heavy sheet metal

stamping Dies.

. Maintaining MTBF & MTTR for Dies.

. Dies including Deep drawn parts, BIW panels, and Engine stamping parts

used in Engine.

. Progressive dies for AIDA Transfer press, SMG High speed Auto Blanking

dies. Manufacturing follow-up & co-ordination with Tool room / Vendor.

. Spotting & Re-furbishment of Draw dies Cutting dies including

replacement of Die inserts & Clearance setting.

. Design Data Management.

. Welding of Cutting & forming dies with special alloy steel welding

rods & setting clearance to match the requirement.

. Spray welding for Draw dies and Flame hardening of Draw dies.

. Spotting & Bead clearance setting to eliminate the wrinkles of panels.

Key Projects Undertaken:

. Establishment & maintenance of Lappelle (South Africa) Make Heavy

stamping dies

. Reduction in process cost by Development of Cutting dies for Stepped

Gear with thickness 1.7 & 3.2 mm to eliminate Broaching operation.

. Reduction in process cost by Development of slotting die for Clutch

box six slots in single stroke.

. BIW Panel dies tryout & proving like Draw & Hemming operation for

Bonnet & Tool Box, Front Panel, Wind Shield for Rickshaw & Scooter

. Development of Compound tool for Reed valve plate (spring steel with

0.2mm thickness) & Gear Shifting Levers for Motor cycle.

TRAINNING PROGRAMS IN LATEST CURRICULAM

. Geometric Dimensioning & Tolerance (GD&T).

. Training on Catia V5 R15

. ISO/TS 16949

. Training on Project Management.

. Training in Cam Programming in UG-NX 6.

. Training on Negotiation skill.

. Training on Forming Technology & Roll Forming

. Training on Process Mapping.

. Training on APQP, PPAP, 7 QC Tools.

Personal strengths:

. Good leader, Motivator, Mentor

. Good Communication skill (Verbal & written)

. High Emotional Quotient.

Professional Strength:

. Long & Rich experience of automobile Stamping Parts.

. Hands on Experience of Sheet metal Stamping dies & Welding Fixtures.

. Capable to Design & Develop process for Structural Assemblies.

ACADEMICS

. Student BE Mech NIBMT Delhi with 73%

. Diploma in Mechanical Engg from Govt Polytechnic Collage Yavatmal,

Maharashtra with 60%

. SSC from K.Narkhede Vidyalaya Bhusawal, Maharashtra.

PERSONAL

Date of Birth : 05 Feb 1976

Languages : English, German (Level One), Hindi, Marathi.

Salary Expected : As per company norms.

Regards.

Shailesh Prabhakar Bhavsar

Contact this candidate