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DCS control Engineer

Location:
India
Posted:
May 26, 2015

Contact this candidate

Resume:

Mahesh V. Nila

Email: acpvmk@r.postjobfree.com

Phone No: +91-992*******

Synopsis:

8.7 years of work experience in Control system & Instrumentation that

includes detail engineering, logic/sequence configuration, third party

interface, marshalling & loop drawings, system loading, network

configuration, FAT, SAT, start-up & commissioning activities for

Distributed Control System. Currently working as a Lead project

Engineer for Honeywell in DCS (Experion & TPS) Projects.

B.E. Instrumentation - Worked on Distributed Control System (DCS) for

different Process Sectors such as Oil & Gas, Power, Mining & Refining,

Chemical Process and Paper Plants etc which involves Continuous and

Batch Processes

Professional Summary:

Sales and Proposal:

. Leading Sales and Proposal for the Competitive DCS System Migration,

Asia pacific Region

. Expansion projects of existing DeltaV system

. RS3 DCS to DeltaV System Migration proposals

. Honeywell DCS Experion PKS to DeltaV Migration Proposals

. Honeywell DCS TDC3000 to DeltaV Migration sales and Proposals

. Invensys DCS to DeltaV Migration Proposals

. DeltaV Upgrade Projects

Batch Projects:

. Lyondell Project USA, Polymer. Dynamic Recipe logic development for

Batch Reactors.(DCS - Emerson DeltaV)

. Weyerhaeuser, Pulp and Paper batch Process for USA Plant. (DCS -

Emerson DeltaV)

. Chevron Oronite, USA Batch Process (DCS - Honeywell Experion PKS)

. Shell Motiva, Oil & Gas USA Sequencing (DCS - Honeywell Experion PKS)

Migration Projects:

. Honeywell TDC 3000 (TPS) to Honeywell EPKS R430 Migration.

. Honeywell EPKS R300 to Emerson DeltaV Migration.

. Emerson RS3 to Emerson DeltaV Migration.

. Emerson Provox to Emerson DeltaV Migration.

. Honeywell TDC 3000 (TPS) to Emerson DeltaV Migration.

Commissioning & Networking:

. EPKS R300 DCS system for Vedanta Site (Sterlite Industries) Alumina

Project. INDIA Includes Third Party Communication with GE Fanuc and

HIMA PLC, Loading and Firmware Upgradation of C300 Controller,

Installation of 80 System and Marshalling Cabinets

. EPKS R300 DCS system for Petroleum Development of Oman (PDO) Power

Plant Project. OMAN. Third Party Interface with Flow Computer,

Fieldbus and HART Devices Installation and commissioning.

. EPKS (R300) and ESVT DCS for EPCO Enterprise Products Ethylene Plant.

This includes Interface to Third party Modbus Devices AB & Omni PLCs

through Terminal Servers. Time synchronization of EPKS DCS through

Domain Controller. Network Setup and Cisco Switch Port Configuration.

Skill Set:

Operating Systems Windows XP/2000/7,Windows 2008 Server

Languages C, VB6.0

Database MS Access, MS Excel.

Domain Knowledge Petrochemical, Oil & Gas, Pulp & Paper,

Power Plant

Chemical Plant.

DCS Emerson DeltaV, Honeywell TPS & Experion

PKS

SCADA PlantWeb, EPKS HMIWeb.

Trainings:

. Honeywell Experion PKS Controller

. Honeywell Experion PKS Server

. Honeywell EST & ESVT Engineering

. Six Sigma Project Management Training

. Emerson DeltaV Controller and Server 7009 Training

. Emerson DeltaV Batch Training 7016

. Communication Skills Training & Workshop

. Creative Thinking Training & Workshop

Certifications:

. Honeywell Experion PKS R300 Certification

. Honeywell Experion PKS R310 Certification

. Honeywell Experion PKS Server Bronze Certification

. Honeywell Experion PKS Controller Bronze Certification

. Six Sigma Project Management Certification

Project Summary:

Client Name:

. Kuwait National Petroleum Company's (KNPC), Kuwait

. Rock-Tenn Project, USA

. Topaz Platform expansion, Vietnam

. Indorama Polypet, Indonesia

. BASF PETRONAS Chemicals, Malaysia

. Atlantic Methanol Production Company LLC (AMPCO), Equatorial Guinea

. IOCL LPG Gujarat, India

. SANDVIK Coromant, India

. Valero, UK

. Huntsman, Australia.

. Lyondell Project, USA.

. Weyerhaeuser Modernization Program, USA.

. Enterprise Project, Baytown, USA.

. Total Plant, Houston, USA.

. Shell Motiva, Houston (USA)

. PDO power plant, Muscat (Oman)

. Basell Cataloy, (USA).

. Vedanta Alumina Ltd, Orissa (India).

. Dhampur Sugar mills, Dhampur (India).

Project Details:

Honeywell Projects - TPS & EPKS DCS System

KNPC, Oil & Gas

Client Kuwait National Petroleum Company's (KNPC),

Kuwait

Team Size 4

Role Lead Engineer

- Migration of Honeywell TPS system to EPKS R430

Description system

- Estimation and Quantification of LCR5 Unit

Migration

- Analysis of AM EB Data

- Analysis of AM CL

- Migration strategies to EPKS system

- EPKS ACE Node Configuration (CDS and CAB

Blocks)

System EPKS R430 DCS

Rock-Tenn, Paper treatment

Client Rock-Tenn Project, Duluth, GA (USA)

Team Size 8

Role Batch Configuration and Testing

Analysis of Batch Process matrix

Description Batch Configuration using process Matrix

Batch Configuration Testing on EPKS R430 system

System EPKS R430 DCS

Emerson Process Management Projects - DeltaV DCS System

Sales and Proposal Projects

Client Proposals Support, Pune

Topaz Platform expansion, Vietnam

Indorama Polypet, Indonesia

BASF PETRONAS Chemicals, Malaysia

Atlantic Methanol Production Company LLC (AMPCO),

Equatorial Guinea

Clean Harbor's DV Connect Bailey, Austin

INEOS RS3 to DeltaV Migration, UK

KNPC Honeywell to DeltaV Migration, Austin

SIGroup Honeywell to DeltaV Migration, Austin

MarafiqYanbu - DeltaV upgrade, Dubai

IOCL Honeywell to DeltaV Migration, India

ALOVERA RS3 to DeltaV Migration, Spain

Role Sales and Proposal Engineer

Description Reading/Analysis of RFQ's, Preparing Technical

Queries.

Understand Scope of Supply, Technical Discussion.

Draw System Architecture, Typical Cabinet Layout.

Prepare BOM, Technical Write-up & Table of

Compliance.

Heat & Power Calculation. Engineering Hour

Estimation.

Buyout items & 3rd Party proposal handling.

Hardware Cabinet Designing of system and

Marshalling Cabinets

System Emerson DCS DeltaV 11.3 & 12.3

BASF PETRONAS, Chemical Plant

Client BASF PETRONAS Chemicals, Malaysia

Team Size 4

Role Sales and Proposal Lead

Site survey of Honeywell TDC3000 for System

Description migration to DeltaV

TDC 3000 Backup analysis

Existing System hardware analysis

Software and Hardware Replacement Proposal

Submission

Presentation to Customer on System Migration

steps

Presentation to Customer on BASF Toolkit

System Honeywell TDC 3000 to DeltaV Migration Proposal

IOCL, LPG Plant

Client IOCL Gujarat, India

Team Size 3

Role Sales and Proposal Lead

Site survey of Honeywell TDC3000 for System

Description migration to DeltaV

TDC 3000 Backup analysis

Existing system hardware analysis

Software and Hardware Replacement Proposal

Submission

Presentation to Customer on System Migration

steps and Benefits

System Honeywell TDC 3000 to DeltaV Migration Proposal

SANDVIK, Tools Manufacturing Plant

Client SANDVIK Coromant, India

Team Size 2

Role Sales and Proposal Engineer

Site survey for System migration

Description RS3 Backup extraction from System

Existing system Hardware analysis

System Emerson RS3 to DeltaV Migration Proposal

Valero, Oil & Gas Plant

Client Valero, UK

Team Size 15

Role Back Office Project Lead

This project involved Lead engineering support

Description from back office. This

Project involved migration of Honeywell DCS

TDC3000 to Emerson

DeltaV

and Expansion Project.

Reverse Engineering of Honeywell CL and Database,

Preparation of

DeltaV Documents to Build the DeltaV primary

Database.Complex loops

and Simple Loops Configuration.

System Emerson DCS DeltaV 11.3

Huntsman, Polyol and Prepolymer plant

Client Huntsman, Australia.

Team Size 6

Role Configuration/ Quality Engineer,

This project involved migration of Emerson RS3

Description to DeltaV 11.3

Co-ordination with Front office (Australia)

Class Template Identification based on the

Simple/Complex Control

loops,

Configuration of Database and Testing/Quality

check of DeltaV

Database

System Emerson DCS DeltaV 11.3

Lyondell, polyethylene

Client Lyondell Project, USA.

Team Size 10

Role Application Engineer

This project involved Batch Engineering Support

Description to Front Office

(USA). Migration Project from RS3 to DeltaV

Designing and Testing of Phases for Drum Control,

Designing and

Testing

of Batch for reactor Control

FAT Support

System Emerson DCS DeltaV 11.3

Weyerhaeuser Modernization Program, Pulp and Paper

Client Weyerhaeuser Pulp and Paper, USA

Team Size 16

Role Back Office Project Lead

This project involved Honeywell Experion R300 to

Description Deltav Migration,

Honeywell TDC Displays to DeltaV Migration (DCH).

Experion EPKS R300 Database and Batch Process

Reverse Engg

Verification of DeltaV Batch design and

Implementation

Verification Implementation of simple and

Complex Loops

Third party Interface Points Configuration,

Fieldbus and Device net Point

Configuration

DeltaV Graphics Validation.

System Emerson DeltaV 11.3

Honeywell Projects - EPKS DCS System

Total Plant, Oil & Gas

Client Total Plant, Houston, USA.

Team Size 10

Role Project Engineer

Database Configuration, Complex Loop Design for

Description the Plant located at

port arthur, Houston, Texas, USA

Co-ordination with Fluor EPC and back Office

System EPKS R310 DCS

Enterprise Products, NGL Crude Oil & Gas Plant

Client Enterprise Project, Mont Belvieu,USA

Team Size 7

Role Front Office Project Lead & Remote Project

Coordinator

Kick Off Meeting with End User (EPCO) in

Description Houston,USA

Responsible for Complete execution and

Commissioning of the Project from Houston, USA

Experion System Architecture Design

System Design Manual Preparation, Software,

Hardware design

Engineering

Complex Loop Testing and Database Verification

FAT with Customer (Houston, USA),

BOM Preparation, Material Handling, Co-ordination

with back Office

Houston Factory to Prepare FAT area (Staging

Area).

Loop Checking, Network Installation and

Verification of Level1,

Level2, Level3 (Firewall) setup.

Testing of Complex Loops from Operator station

along with Operator

and Instrumentation head of Enterprise Plant

Packing & Dispatching of the System hardware.

Site Commissioning in (Baytown, USA), System

Setup and Network

Verification along with Time Synchronization

Server. Domain server setup

and validation. Third Party and OPC Interfacing

with Experion System

System EPKS R311 DCS

Shell Motiva, Oil & Gas

Client Shell Motiva, Houston, USA.

Team Size 20

Role Front Office Project Lead (VPS5 Unit)

SDM, HDM Preparation in Houston Office

Description Team member of final System and Network Design of

Shell Motiva Plant

Responsible for Design and Review Meetings with

Bechtel and Jacobs

Houston, USA

Participation in Design and freezing of Field bus

Strategies for

Experion System

Key role in Designing and Reviewing of Module

Templates with Bechtel for

Software and Hardware Configuration

Key role in Complex Loop Testing (90 No) with

Shell Process R&D Team.

Interface and Design with Triconex System

FAT with Customer, Houston

As built Documentation for Motiva Plant located

at port arthur

Houston, Texas, USA

System EPKS R310 DCS

Power Plant, PDO

Client Petroleum Development Oman, Muscat, Oman

Team Size 3

Role Commissioning Engineer

This project involved Commissioning of EPKS R300

Description System.

Powering ON the DCS system

Network Communication checking, Third party

interfaces between Flow

computer, compressor, Mark VI system with DCS

Loop checking and Commissioning of Analog,

Digital, Hart

and Fieldbus devices

System EPKS R300 DCS

Sharq Ethylene,Chemical Industry

Client Sharq Ethylene, Saudi Arabia

Team Size 6

Role Application Engineer

Making standard control Builder Templates and

Description Preparation of

Database.

Server Installation, Controller Loading

calculation

Documentation preparation

System EPKS R300 DCS

Basell Cataloy, Chemical Plant

Client Basell Cataloy, USA

Team Size 5

Role Application Engineer

This project involved Migration of TDC3000 to

Description EPKS R310.

Database Modifications, Parameter mapping from

TDC3000 to EPKS R310 system

HPM Logic Modifications, Database Documentation

preparation

Configuration of Simple Loops, Device Control

Loops.

System EPKS R300 DCS

Vedanta Alumina Ltd, Aluminium Plant

Client Vedanta Alumina Ltd, Orissa, India

Team Size 8

Role Commissioning Engineer

Logic Implementation, Third party interfaces

Description Graphics modifications, Simple and Complex Loop

Implementation, Loop Testing

Onsite activities such as PID Loop Tunning, Third

Party

Interfaces

Complex Logic Implementation and Verification of

Process run on site,

SAT activities and Commissioning

System EPKS R210 DCS

Dhampur Sugar mills, Power Plant

Client Dhampur Sugar mills, Dhampur, India

Team Size 7

Role Application Engineer

EPKS sever setup and Loading patches. I/O

Description assignment and Loading Calculation for C200, PMIO

and LIOM cards.

Logic implementation, Loop checking, SDM & HDM

preparation

Alarms, I/O assignment. Third party Database

configuration

FAT Preparation and Execution, As build

documentation preparation.

System EPKS R210 DCS

Personal Profile:

Full Name Mahesh Virbhadra Nila

Contact A-306, Satyam shivam sundaram building,

Pune-Solapur road, Opposite to

Address Shivaji petrol pump, Manjari, Hadapsar, Pune-

412307

Contact No. +91-992*******, +91-992*******

Degree B.E. Instrumentation

Engg. Jawaharlal Nehru Engineering College, Aurangabad

College (Maharashtra)

Passing year 2006

Date of 08-Feb-1983

Birth

Sex Male

Nationality Indian

Passport No F5979363 Date of Expiry: 04-Jan-2016

Marital Married

Status

[pic]



Contact this candidate