M. MUSHTAQUE HUSSAIN

Spring, TX *****

www.linkedin.com/in/MushtaqueHussainDirector

acpnv0@r.postjobfree.com 832-***-****

TECHNICAL DIRECTOR / SENIOR MANAGER

Leadership with Vision in Quality, Reliability, Supplier Quality, Test, RCM

Twenty five years of leadership success as a change agent in highly engineered industries including

automotive, microelectronics, and oil and gas. Developed consensus among key stakeholders across

engineering, manufacturing, supply chain and P&L leadership. Track record of customizing advanced

quality planning, supplier quality and development functions, reliability testing, condition based predictive

equipment maintenance and failure analysis for electronics, optoelectronic, electromechanical and

hydraulics in automotive and in oil and gas across entire product life cycle with commercial success.

Governed manufacturing with six sigma-level quality in an ultra-high volume (1000 vehicles / day) vehicle

assembly plant environment.

S K IL L S

Wafer fabrication, PCBA, SN96, HMP, SAC 305 ALT, HALT, ESS, HASS, Labview, EMI, ATE

DRAM, CMOS, Atomic Layer Deposition, SMT Reliability Statistics (Weibull, Beta, Rayleigh)

Electronics failure analysis SEM, CSAM, 5DX Reliability Software Relex, Reliasoft, Minitab

PEM, Plasma Etch, CT Scan X-Ray, AOI, RIE - Optoelectronic (LiDAR), MEMS (Accelerometer)

Vibration test; ED shaker (random, sine), PSD Drop Shock, Thermal Humidity, Tensile test

Microelectronic Packaging, Device Physics, SOI Heat Treatment (Steel and Exotic metal)

D/PFMEA, Control Plan, QFD, 5S, DOE, 8D, A3 Pumps (ESP), Impellers, Motor, Generator

SPC, MSA, FTA, DFR, DFSS, Degradation Model Kanban, Kaizan, TIMWOOD, APQP/PPAP

ISO 9000/TS16949, API 674, API 1140, API Environmental Test, PXi Chassis, Rel Growth

598

IPC 610, JEDEC, MIL STD 810, 883, 217 ASME B16.34, API 682, API 594, API 579

Welding (GTAW, GMAW, SAW, Laser) Welding NDT (MPI, Radiography), Destructive

Machine Condition Predictive Maintenance Vibration, IR Thermography, Structure Borne

UT

Inspection, Acceptance Testing, Audits Drill Bit, MWD, Wireline, Completions

EDUCATION

MS in Industrial Engineering, Texas Tech University, Lubbock, TX, 1995

BS in Mechanical Engineering, Bangladesh Univ. of Eng. & Technology, 1990

Certified Quality Engineer (CQE): Certified by ASQ 12/97, Certificate # 37798

Certified Reliability Engineer (CRE): Certified by ASQ 10/99, Certificate # 4838

ISO 10011 Internal Auditor: Certified by Victoria Group as Quality Systems Auditor

Certified ISO/TS 16949:2002 Supplier Auditor, Certificate # TS3-128, 9/2003

Six Sigma Black Belt, Integral Concept, Inc., 12/2006

M. MUSHTAQUE HUSSAIN PAGE TWO

acpnv0@r.postjobfree.com

WORK HISTORY

BAKER HUGHES INCORPORATED, Houston, TX 2007 – Present

Director, Global Supplier Quality and Development 2011 – Present

Managed $6B supplier base with over 8K suppliers in 80 countries across 4 continents with 44 SQE /

metallurgist / SME / lead auditors.

● Reduced 63% supplier quality issues and improved 25% delivery over 4 year period by establishing

tighter process control, data-driven measurement (scorecard), and closed loop oversight (8D).

● Instituted Approved Supplier process, reducing number of vendors from 8K to 4K.

Achieved industry 1st automotive PPAP style Supplier Self Release through statistical process control

●

and completely eliminating inspection beyond supplier plant.

● Led process and minimized number of customer complaints 82% in 4 years through resource

deployment, root cause and resolution to prevent recurrence in 30 days or less.

Senior Manager, DFR, Failure Analysis, Reliability Centered Maintenance 2007 – 2010

Designed, established and managed worldwide Reliability Test, Failure Analysis laboratories and

supervised team of 23 Engineers and Technicians in 4 continents. Directed Condition Based Maintenance

(CBM) for mechanical systems.

● Transitioned Reliability Centered Maintenance from $100M tool application to corporate-wide ($8B) all

tool application, yielding repair savings of $200M.

● Implemented HALT and Design Margin Evaluation (DME) program, realizing 25% better reliability.

Established failure analysis lab of electronics consisting of SEM, CSAM, EDS, PEM, lapidary, CT Scan

●

X-Ray, chemical, plasma etching, cutting RCA time from 3 months to 2 weeks.

Led design qualification of electronics up to at 200 deg C, opening up $2B high temperature market.

●

HARMAN-BECKER AUTOMOTIVE SYSTEMS, Farmington Hills, MI 2003 – 2006

Manufacturing and Field Quality Manager, Amplifier

Governed amplifier manufacturing operation and managed field quality issues for resolution.

● Avoided recall cost penalty by proving that leaking HVAC duct’s proximity to amplifier caused

electrical short, demonstrating design issue on customer side and relieving Harman of $200M

warranty penalty.

● Resolved Toyota dead battery vehicle recall issue by detecting Mobile Ionics caused by improperly

cured molding compound and performed DOE, closing issue.

ADDITIONAL EXPERIENCE

DAIMLER CHRYSLER CORPORATION 1997 – 2003

Equipment and Test Reliability Manager, Chrysler Minivan Assembly Plant, Windsor, ON

Senior Supplier Quality Engineer, Hong Kong

GENERAL MOTORS CORPORATION, Grand Blanc, MI 1995 –

1997

Supplier Quality Engineer, Service Parts Operations

SUZUKI MOTORS MANUFACTURING, Irumashi, Saitama Ken, Japan 1990-1993

Quality Assurance Engineer

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