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Manager Quality Assurance

Location:
Stafford, TX
Salary:
70,000.00
Posted:
April 24, 2015

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Resume:

MI C H A E L D . PI N C H O F F

*** ** ** * * A L D CY P R E S S LA N E

C Y P R E SS, T X 77429

M : 713-***-****

OBILE

PI N C H O F F M@G M A I L.CO M

S UM MARY

• Outstanding manager with a solid background of experience in positions requiring

application utilization, in-depth knowledge and split second application of diverse

p rocedures.

• Experienced in evaluating complex problems and developing technically sound

solutions.

• Accepts responsibility for assigned tasks, makes decisions, takes full responsibilities

for actions and works well under heavy job pressure.

• Extensive experience in Manufacturing, Quality and Performance Improvement.

CHRONOLOG ICAL WORK EXPER I E NCE SU M MARY

BP – GWO Rig Engineering, Houston, Texas 2007-

Present

Rig Delivery I ntegrity Assurance Engineer/Integrity Assurance Specialist

• While working in the Thunder Horse asset, duties included:

o Equipment verification and testing

o Equipment supplier audits and root cause analysis of equipment

failure

o Managing the equipment statement of requirements program

• Worked closely with the Drilling and Completion Engineers and

developed/pulled together an Excel based program that archived over nine years of

T hunder Horse and Atlantis Statement of Requirement documents. This program

managed/archived over 1500 documents with search capability, easy access for the

D iscipline Engineers working future wells, and all under revision control.

• Under the new Functional Group Organization, was assigned to the

Completions Excellence Team.

• Was honored with an electronic Statement of Requirements “Success Story”

w ithin the Gulf of Mexico, BP worldwide. Also was part of a team that was honored for

expansion of original Excel based Statement of Requirement program into the electronic

“ Load Out List” program, being utilized by BP Drilling teams within the Gulf of Mexico,

and being looked at by other BP organizations worldwide. (Success article published in

BP worldwide magazine).

• In 2012 was re-assigned to the BP Global Wells Organization. Assigned to a

small team of Engineers, and Subject Mat ter experts to deliver contracted thi rd party

owned and/or BP owned land and deep-water drilling r igs into the BP f leet. As a BP

R igs Delivery In tegrity Assurance Engineer working world wide, main focus was to

p rovide verification and assurance that the drilling r igs are compliant to all Federal &

S tate Government regulations, and BP operational and Safety standards.

• Currently serving as the Rigs Delivery Engineer (SPA), having been tasked to

deliver three year Re-Visit audits to closure in 2013 and seven more Drilling Ship audits

i n 2014. These audits include working specifically with Trans Ocean and Sea Drill

owned r igs located in the North Sea, and Gulf of Mexico. Note: Please refer to Audit

Document

Energy Equipment Corporation, Houston, Texas 2005-

2006

Quality Assurance Manager/Health, Safety, and Environmental Manager

• MANAGING T HE QUALITY SYSTEMS PROGRAM FOR OIL & GAS MANUFACTURING/SUPPLY COMPANY. ENERGY EQUIPMENT

CORPORATION API L ICENSES (API-SPEC 17D, API-SPEC 16C, API-SPEC 16A AND API-SPEC 6A), A LL CARRYING ACTIVE

H ELD FOUR

QUALIFICATIONS. EEC A LSO H ELD A CERTIFICATE OF REGISTRATION U NDER A N I SO 9001: 2000 QUALITY PROGRAM .

M ONOGRAMMING

• H EALTH, SAFETY, E NVIRONMENTAL M ANAGER 90+ E MPLOYEES I N M ANUFACTURING, ASSEMBLY, A ND TESTING FACILITY .

AND FOR

I NSTITUTED AND M AINTAINED A LL FEDERAL AND STATE REQUIREMENTS, A LONG W ITH M ANAGING A COMPREHENSIVE SAFETY PROGRAM .

• W ORKED W ITH C ITY AND STATE REGULATORY AGENCIES, SETTING U P A ND M AINTAINING A COMPREHENSIVE STORM W ATER

POLLUTION PREVENTION PLAN .

• SET GAUGE CALIBRATION L AB.

AND M ANAGED A N ENVIRONMENTALLY CONTROLLED

• TRAVELED TO T HE MIDDLE EAST A ND PERFORMED Q HSE AUDITS OF POTENTIAL SUPPLIER/VENDOR FOR QUALIFICATION TO A N

E EC REPAIR/RE-CERTIFICATION PROGRAM, WHICH TOOK PLACE I N M ANUFACTURING FACILITIES LOCATED I N QATAR, OMAN, AND SAUDI A RABIA .

NOTE: PLEASE REFER TO SUPPLIER V ERIFICATION D OCUMENT .

Nova Technology Corporation/Technology I nternational, Lafayette, Louisiana

Q uality Assurance Projects Coordinator / Supplier Verification and Development

2004-2005

• M ANAGED H IGH OIL GAS EXPLORATION B RITISH PETROLEUM E XXON M OBIL .

PROFILE A ND AND PRODUCTION PROJECTS W ITH A ND

• W ORKED ON SPECIAL D EEP WATER, H IGH PRESSURE, H IGH TEMPERATURE PROJECTS SUCH AS T HUNDER H ORSE, H ORN M OUNTAIN,

H OLSTEIN M AD D OG.

A ND

• W ORKED CLOSELY W ITH CUSTOMER QUALITY A SSURANCE TO DEVELOP AND GENERATE QUALITY PLANS T HAT WOULD ENABLE T HE

N OVA’S M ANUFACTURING PROCESS W ITHOUT J EOPARDIZING TECHNICAL SECRETS; YET PROVIDING W ITH ENOUGH T HIRD PARTY I NVOLVEMENT

M ONITORING

WOULD BE ASSURED OF T HE H IGHEST OF QUALITY, STATE OF T HE ART H IGH PRESSURE, H IGH TEMPERATURE GAUGE MONITORING SYSTEMS.

T HAT

• D EVELOPED A Q HSE SUPPLIER A UDIT & SUPPLIER QUALIFICATION PROGRAM, A ND I N J UST U NDER ONE YEAR PERFORMED OVER A

“QUALITY SYSTEMS” AUDITS & V ERIFICATION OF SUPPLIER M ANUFACTURING PROCESSES T HROUGHOUT T HE U NITED STATES. T HESE SUPPLIER

DOZEN

A UDITS I NCLUDED COMPANIES D EALING W ITH PURCHASE OF RAW M ATERIALS TO SPECIFICATION, M ACHIN ING PROCESSES, WELDING PROCESS &

PROCEDURES, LOW VOLTAGE E LECTRICAL C IRCUIT BOARDS, H IGH PRESSURE AND H IGH TEMPERATURE CRYSTAL TECHNOLOGY, F IBER OPTICS, AND N AS

F ILTRATION . N OTE : PLEASE REFER TO SUPPLIER V ERIFICATION D OCUMENT .

Weatherford Completions Systems, Scott, Louisiana 2000-2004

Quality Assurance Manager/Health, Safety, & Environmental Manager

• M ANAGED D IFFICULT PROBLEMS T HAT DERIVE FROM T HE QUALITY CONTROL I NSPECTIONS, TRACKING, DOCUMENTATION PAPER TRAIL

SUB -SURFACE SAFETY VALVES.

T HAT IS GENERATED AND REQUIRED W ITH T HE M ANUFACTURING OF

• W ORKED SHELL, E XXON M OBIL, BP, ETC A ND A LL OF T HEIR RESPECTIVE T HIRD PARTY REQUIREMENTS.

W ITH

• CONDUCTED M ANAGEMENT M EETINGS W ITH PRODUCT ASSURANCE PROGRAM H EADS TO ESTABLISH, DEL INEATE, A ND REVIEW PROGRAM

ORGANIZATIONAL POLICIES, COORDINATE F UNCTION SAND OPERATIONS BETWEEN D EPARTMENTS, AND ESTABLISH RESPONSIBIL IT IES A ND PROCEDURES FOR

ATTAINING OBJECTIVES.

• F ORMULATED F ISCAL B UDGET FOR PRODUCT ASSURANCE PROGRAM .

• W ORKED C LOSELY W ITH ENGINEERS REGARDING QUALITY ASSURANCE OF N EW PRODUCTS D ESIGN AND M ANUFACTURED PRODUCTS ON

M ARKET TO RECTIFY PROBLEMS. D EVELOPED I N IT IAL AND SUBSEQUENT M ODIFICATIONS OF PRODUCTS ASSURANCE PROGRAM .

• H EALTH, SAFETY E NVIRONMENTAL M ANAGER FOR 140 E MPLOYEES I N M ANUFACTURING, ASSEMBLY AND TESTING FACIL ITY .

AND

I NSTITUTED FEDERAL AND STATE REQUIREMENTS, A LONG W ITH M ANAGING A COMPREHENSIVE SAFETY PROGRAM .

AND M AINTAINED A LL

• SPEARHEADED DESIGN, D EVELOPMENT AND I MPLEMENTATION OF A COMPLETE QUALITY SYSTEM A PI Q1

A LONG W ITH REGISTERED

L ICENSE.

o API-14A – M ONOGRAM PROGRAM SUB -SURFACE SAFETY V ALVES

FOR

o API-14L – M ONOGRAM PROGRAM CERTIFIED L OCKING M ANDRELS AND CERTIFIED L ANDING N IPPLES

FOR

o API-5CT – CERTIFIED T HREAD

• SET I SO 9001: 2000 QUALITY SYSTEM W EATHERFORD SERVICE F ACILITIES.

UP AND M AINTAINED A N FOR TWO OTHER

• W ROTE A ND I MPLEMENTED QUALITY A SSURANCE M ANUAL 100

A ND ACHIEVED PERCENT REGULATORY COMPLIANCE FROM T HE

A MERICAN PETROLEUM I NSTITUTE .

Foley D r illing Tools, I nc., Lafayette, Louisiana 1999-2000

M anufacturing Supervisor and Quality Assurance Supervisor

• Supervised machine operations, directed work assignments for eight

machinists, certified welding operations, and casting and finishing departments.

• Maintained machinist work tool stores. Operated under an ISO 9001: 2000

Quality System, along with an API license.

Body Masters Sports I ndustries, I nc., Rayne, Louisiana 1994-

1999

Manufacturing Manager 1998-1999

• Managed five manufacturing departments and 21 employees for productivity,

safety and quality.

• Lead Auditor for and ISO 9001: 2000 In ternal Auditing Program

• Lead NC Operator in Company.

M I L I TARY SERV ICE

United States Air Force 1976-

1982

Staff Sergeant, Electrical, Mechanical, Weapons Specialist

• Security Clearance: SECRET

• Maintained weapons delivery systems including nuclear and conventional

weapons for various Fighter Aircraft.

T EC H N ICAL TRA I N I NG AND CERT I F ICAT ION

• JDE Super User

• Quality Assurance Manual Writing (Under guidelines of API-Q1 and ASO9001:

2000)

• Material Certification Requirements – Material Test Reports

• Material Handling Requirements

• Over Head Crane Safe Operation and Maintenance

• Certified Health Care Provider – Red Cross Certified

• Firefighter 1 (State of Louisiana Trained and Certified)

• City of Houston Fire Prevention and L ife Safety

• Emergency Procedures Safety Program (High Rise Buildings)

• ISO9001: 2000 Auditor – Lead Auditor

• Auditor/Lead Auditor DET NORSKE VERITAS, DNC Training

• Certified Quality Technician (IQC)

• Non Destructive Testing

• Dye Penetrant (LP)

• Magnetic Particle Inspection (MP)

• Ul t rasonic Inspection

• Hardness Testing

• Mazak Corporation Operation and Programming Certification

PROFESSIONAL T RA I N I NG

• QA Planning and Organizational Leadership

• Process Design and Automation

• Productivity, Efficiency and Yield Improvement

• Project Planning, Budgeting and Leadership

• Budgeting and Resource Allocation

• Environmental and Safety Training

• Policy and Procedure Development

• Product Manufacturing and Optimization

• Systems In tegration and Simplification

• Professional and Technical Staffing

• Cross-Functional Team Leadership

• Supplier Quality Assurance

• Crisis Management and Emergency Response

• Mandated Compliance and Record Reporting

• Bosiet (Basic Offshore Safety Induction Emergency Training) OPITO Approved

E DUCAT IO N

• University of Toledo, Toledo, Ohio.

• El Camino College, Torrance, California: Associate Degree in Math and Science

Technology.

Quality Assurance Audit Specialist

• To represent Rig Contractor for all audit related operations.

• To be involved with preparing r ig for scheduled customer audit.

• To be involved with customer audit team from day one of the audit.

• To be involved with audit down loads of all audit findings.

• To be involved with discussion and acceptance, validity of audit findings.

• To be involved with the agreement of time for the closure of all audit findings.

• To be the single responsible contact to work with-in the audit action closure process.

• To work with the applicable r ig departments managers to help facilitate action

closure.

• To work around (as much as possible) the daily r ig operations.

• To t rack audit actions to closure, and insure the r ig stays with-in the action closure

t ime requirements.

• To manage archived audit findings for future r ig audits and r ig improvements.

• To use archived information/data to assist other f leet r ig audits.

• To be up to date with all contractor HSSE and RISK Management requirements and

p rocedures.

• To be up to date with all current customer and contractor Gap assessments.

• To be up to date with the current customer / contractor contract.

Major Audit Areas

Rig Class Requirements (DNV, ABS Certifications)

Watertight In tegrity

A i r t ight / Fire Door Integrity

Marine Systems

Mechanical Handling

Power Generation and Dist ribution

Safety Management System

Software management

E lectrical Equipment for use in a Hazardous Are

Environmental and Containment

ESD (Emergency Shutdown System)

Fire and Gas Detection

H igh Pressure Mud System and Cement system

Loose Lifting Equipment and Lifting Plans

Low Pressure Mud System and Solids Control

Maintenance

BOP and Well Control (BOP Systems: COC and Inspection Certifications.

Control of Work

Crew Competency

DP Systems

D r ill Floor Equipment

Dropped Object Prevention

Helideck Operations & Certification

Crane Certification

Quality Systems Audit & Supplier Verification Specialist

Customer Supplier Quality Assurance Audit Specialist

Review & verify high profile Oil & Gas tool manufacturing processes for Drilling /

Completion/ intervention tools to Customer requirements.

1) Verification of API (Q1 or Q2 programs), ISO registration, and or a comparable

custom built QMS program.

2) Review of project proposal, planning, development and engineering. Review of

d rawings Customer / Supplier on same page), English /Metric conversion if

applicable.

3) Review piece/serial #1

4) From raw material qualifications, th ru finished product.

5) Statement of Requirements Program

6) Material qualifications (review of chemistry and heat t reating process), machining

p rocesses (first article inspections), quality control process, testing tools calibration

p rogram (experience in building and running a calibration lab), heat and chemical

t reatment process, welding process (welders certification program), NDE testing,

p roduct testing and qualifications, product documentation and t race-ability, product

s torage and preservation, process improvement initiatives.

7) E lectronic Circuit Board, crystal technology (high pressure and temperature), NAS

f ilt ration, vacuum welding process.

8) Provide third party inspection if required.

9) NCR Programs & Root Cause Analysis of failure.

10) Corrective Action Program

11) Employee Qualifications & Training. Review of any health, safety & environmental

issues.

12) A Process Improvement program

Note: w ith my years of experience as a high level QHSE Manager (Weatherford API

Monogram program), and my people skills gift which enables me to convince Management

t hat we together are a TEAM in this process; in many cases I was able to provide guidance

and suggestions for noticeable process improvement.

Quality Systems Auditor (DMV Certification)

1) QMS Quality Management Systems Programs

2) API Registration Q1 & Q2

3) ISO Registration

4) Company Supplier (Manufacturing Quality verification process).



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