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Manager Quality

Location:
TN, India
Posted:
June 15, 2015

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Resume:

CURRICULUM VITAE

S.GIRIDHARAN

Email: acp8xv@r.postjobfree.com

Mobile No: 917-***-****

#***/*, ********* ******** ******

Periyar Nagar, Pallikaranai – 600 100

Chennai -Tamil Nadu - INDIA

OBJECTIVE:

Indent to perceive, build a career in the field of Quality Engineering / Vendor development / Production in a leading corporate with commitment and dedication. Willing to achieve and contribute as a key player in challenging & creative environment through,

Positive to contribution attain the organization goal

Posses right attitude & believe in team work

Willing to work for constructive growth.

QUALIFICATION:

Qualification

University

Year of Study

DME

RajaGopal Polytechnic, TN

1997 - 2000

BE - Mechanical

Ranippettai Engg College, TN

2001 – 2004

MBA - Marketing

University of Madras, TN

2008 - 2009

EXPERIENCE:

11 years of experience in quality management, New product and Vendor development engineering functions, team management, Sourcing, QMS, TPM, Warranty, Six sigma, PPAP, Lean Manufacturing, TQM, SQA, MIS, Production Process / Product Audit, Service co ordination, Customer complaint, Operations 5S, VA/VE, Cost analysis, TS 16949, ISO 9001 Expertise in handling Project management, . Assist with the establishment of a portfolio quality management governance structure.

Company

Last Position

Experience

Area of Work

Brakes India Ltd ( TVS Group )

Graduate Engineer

Aug 2004 – Sep 2007

Quality Engineering / Supplier quality Assurance / Production

Schwing stetter India ( Stetter group of Germany )

Asst. Manager

Sep 2007 – May 2014

Quality Engineering / Vendor Development / New Product

Steel Strips Wheels Ltd

Deputy Manager

May 2014 – Till Date

Quality Management

PROFESSIONAL SUMMARY:

1. M/s Brakes India Ltd ( TVS ) – From Aug 2004 – Oct 2007

Quality certification: An ISO/TS 16949: 2002, OSHAS, TPMCertified company.

Brakes India is one of the leading auto parts manufacturing business group in India, manufacturing brake systems to all automotive OEMs like AL, TATA, Volvo, Mahindra, BEML

Designation: Graduate Engineer

Job profile:

In Inprocesses

Being line inspection in Telco, AL, MM Assy & machining Cell.

Preparation of customer inspection report.

To receive drawings, part list, TS, TD, with supporting papers (Alteration Note, Release Note, DDN) from ER&D through supply module and enter in to document control. Report any discrepancies to management.

Quality Control Tool implement in running product.

In Vendor

Supplier Audit and Skip parts introduction.

Handling revalidation of supplier child part.

In TPM

Being cell member performing regular TPM activities in interaction with the shop personal.Carrying out TPM activities such as 5S, Kaizens, Pillar Activities, Poke-yoke, Quality matrix, why why, know why, 3M, Lean manufacturing.

In TS 16949

Production Part Approval process for all the process as a part of preparation failure mode effective analysis, control plan, process flow.

Carried out internal Audit in manufacturing process to ISO TS 16949 System.

Vendor Development

Carried out New product trial at Vendor end

ECM to be implemented and approval from ER & D

Capacity plan increase based on requirement

Carried out Vendor audit, selection & Monitoring

Supplier Quality

To solve problems and resolve customer complaints by analyzing non conformance of components and take corrective and preventive actions at supplier end

Responsible for supplier process quality improvement for reduction of supplier rejection through implementations of KAIZEN,POKA YOKE,FIFO, System at supplier end.

Raise G8D of non conformance and follow up closing of problem.

Responsible for new supplier selection & their feasibility study including initial system assessment audit.

Take lead for getting approval of new supplier from customer

Supplier audit and performance evaluation & vendor system up-gradation.

Organizing and providing training to the suppliers on topics like 7QC tools, 5s, FMEA

2. M/s Schwing stetter India ( From Sep 2007 to May 2014 )

Quality certification: An ISO 9001, SIXSIGMA Certified company.

Schwing stetter is one of the manufacture of Transit mixer, concrete pumps, Batching Plat, Recycle Plant construction equipment organization

Designation: Asst. Manager ( Manager grade 2)

Job profile: (Group Member – Continuous improvement team)

Accountability & responsibility

Carried out Functional and Performance testing of Transits Mixer

Warranty Analysis and warranty claim to be analyze

Calibration of welding fixtures and Process constraints

Chassis inspection of AL, TATA, AMW Truck mounted

Development blank of fabricated item in the stage and Supplier end

Shot blasting and primer process to be controlled under norms

DFT, WFT, adhesion test to be conduct at final stage

Material clearance based on the ASTM, ISO, DIN of physical & chemical properties under standard norms.

Carried out PQR, WPS, WQR

Handling fabrication techniques, distortion control, fixturing etc

Documentation such as

-Control plan preparation & updating

-PFMEA preparation & updating

-Management Information system (MIS)

-Implementing QA Pillar activities in Shop floor to improve productivity and cost (Member of QA pillar and QA Pillar leader for 4 cells)

Ensured Compliance to Systems such as TS16949,TPM,ISO 14001 concepts

Rejection Reduction: Organizing scrap review meetings on daily basis

creating awareness among operators, working quality cost.

New Product Development

-Reviewing the development related procedures for ensuring compliance with customer standards

-Preparing submitting PPAP to customer as per requirements.

-Coordinating the entire development activities including requirement analysis,Planning, finalizing specifications and initiating prototype

-To ensure customer’s approval has been obtained for the developed samples by continuously follow up on sample

-Regularly communicating with collaborator for discussing development status & technical issues

-Monitoring and meeting the time lines to ensure the production.

2. M/s Steel Strips Wheels Ltd ( From May 2014 to Till Date )

Quality certification: An TS16949 Certified company.

Steel strips is one of the manufacture of Wheel to supplies customers Honda, TATA, NISSAN, HUYNDAI, Volkswagen, Amarok

Designation: Deputy . Manager ( Manager grade 3)

Job profile: Quality Management

JOB PROFILE: (From 2014 May to Till Date )

Accountability & responsibility

Guiding a team to generate kaizens ideas and supporting for implementations to improve PQCDSM

Managing operations in the shop floor and monitoring manufacturing process and initiating corrective actions for abnormalities

Handling of customer complaint / Product quality report from the customer.

To monitor line inspection, final inspection & product quality audits

SPECIAL ACHIEVEMENTS:

Reduced the rejection level from 3% to 0.5% in various cells by adopting 7 QC tools and Why/Why analysis (As CFT).

Carried out various new product tryouts (Child part development)

inspection in machining, Assembly and special purpose machine component.

MIS to rejection status in cell wise preparation.

Rejection review member analyzing, eliminating in rejection and rework

Various critical areas. Improve to quality rating.

FMEA Review member. Prepared and Revisited Control Plan and process flow in manufacturing process.

Engineering change management implementation and approval to production

Guiding a team to generate kaizens ideas and supporting for implementations to improve PQCDSM

Managing operations in the shop floor and monitoring manufacturing process and initiating corrective actions for abnormalities.

To monitor line inspection & final inspection before dispatch

Quality Management systems :

Responsible for coordination of customer audits / Visits, on time closure of customer audit observations and review with the team.

Submission and PPAP to customer and all the documentation required in relation to the customer PPAP on time closure of issues arising of customer PPAP

System & Process audit in the organization

CONCEPTS FAMILIAR WITH:

TPM

ISO 9001 & TS 16949

FMEA / Process Flow / Control Plan

PPAP

Problem Solving through 7QC tools

SPC

5 ‘S’

Lean Manufacturing

COMPUTER LITERACY:

Languages : C, Pascal, MS Office

CAD : AUTO CAD 2000

OS : Windows, Dos & MS Office

Analyzing : Ansys in Structural and Thermal

Quality : SQC Pack

Plant Applications : SAP

PERSONAL PROFILE:

Father’s name : K.SEKAR

Date of birth : 20.05.1980

Nationality : Indian

Marital status : Married

Sex : Male

Languages Known : Tamil, English, Telugu

Declaration

I hereby proclaim that all above endowed information’s are factual to my conscience.

S GIRIDHARAN



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