GANESH SATI

[pic]

Tel :- 050*******

Mail ID acoxtx@r.postjobfree.com

Address: AL RIGGA, Dubai (Visa Expiring Date :- 18 May, 2015)

Date of Birth : April 2, 1972

Languages known: English and Hindi

Marital Status: Married

MBA-Operation, Six Sigma Green Belt, Diploma in (Mechanical Engineering),

affluent experience in Operation, Quality Management, Customer Service,

Training, Supplier Quality Assurance, Documentation and Process & System

Audit, of various sectors of industry like Plastics, CD-R/DVD-R, Solar

Power, Injection moulding, Printing Packaging, Medical Devices seeking

leadership assignments in Quality Management System/ Business Excellence /

Project Management with a leading organization.

AREA OF EXPERTISE

o Possess good knowledge of various Quality Management Tools such as 7 QC

Tools, FMEA, MSA, SQC and 5S and Six Sigma, MiniTab, QC System, SPC, ISO-

9000.

o Good exposure to New Product Development including APQP, Process

Capabilities & Qualification, PPAP, Process Optimization, OHSAS, 8D

Reporting, Problem Solving Techniques.

o Establishing Quality Management Systems across various processes to

reduce rejection levels and ensure high quality standards at all the

stages of manufacturing.

o Planning internal audits, analysis of NCs, ensuring their timely closure

with effective CAPA & Error Proofing. Undertaking customer audits /

visits and related data preparation & presentation.

o Vendor audits / visits to check their process & quality adherence as per

standards.

o Working with suppliers to make step function improvements in quality

levels; providing technical guidance to Vendor Team, reducing rejection

PPM at Supplier's end.

o Attending customer complaints and training about implementation of

Quality Management System & Process Improvement to concerned staff

o Implementing various value engineering, waste elimination and cost

control measures during various stages of the process/project to achieve

optimum productivity, cost and time benefits;

CAREER RECORD

Printotech Global Ltd., Noida as Manager- Quality Control/Assurance (Feb'13-

Jul'14)

(One of the largest manufacturers of Plastics Packaging Materials Like

Printed Tubes of both seamless and laminated for both Pharmaceutical and

Cosmetics products having a wide range of processing technologies of Lami

tubes, Injection moulding, Co-Extrusion moulding, Offset Printing, Screen

Printing, Hot Stamping and Foiling)

. Supervising and controlling the overall activities of the Quality

Department.

. Validation of New mould and product as well,

. Finding solutions for Customer Concerns & In house Defects.

. Customer complains handling, making SOP, STP and process windows,

Trouble shooting of product & machine related defect.

. Plan review and revise testing strategy, sampling plan and feedback

generation system on regular basis in order to reduce defect/rejections

on continual basis.

. Develop the work force through continuous training, coaching and

feedback, resolve grievances and maintain high motivation level in the

team.

. Ensure compliance to system as required for ISO/EHS/OSHAS system.

Worked with Polymedicure Ltd., Faridabad as Manager- Quality Assurance

(Manufacturer of Medical Devices with over 75 different products),

(10.01.2012 to 24.01.2013)

. Effective implementation of Quality Management Plan as per the

requirement of customer.

. Plan review and revise testing strategy, sampling plan and feedback

generation system on regular basis in order to reduce defect/rejections

on continual basis.

. Manpower management, training, development and motivate them.

. Improve and maintain shop-floor practices, ensuring discipline and

safety.

. Ensure compliance to system as required for ISO/EHS/OSHAS system.

. Attending customer complaints and execution of necessary CAPA.

Worked with Moser Baer India Ltd Group, Greater Noida as Asstt. Manager-

Quality Control/Assurance

(World Second largest digital & optical storage media manufacturing unit,

now diversified in Solar power)

(CD-R/DVD-R Plant, 27.12.1999 to 31.05.2011), (Solar Systems Division,

01.06.2011 to 09.01.2012)

Significant Contributions

. Played a pivotal role in organizing quality activities to ensure least

rejection and optimum productivity.

. Leading a team of 20 subordinates & ensuring timely & accurate

completion of product grading.

. Attending customer complaints and ensuring CAPA for its elimination.

. Projects for waste elimination, reduction of quality issues &

productivity improvement.

. Cost Innovation activities to achieve substantial reduction in terms of

man days, production cost etc.

. Develop guidelines for the manufacturing of new product on the shop

floor for process quality improvement.

. Proficient in Data analysis, monitoring & control of Field Rejection &

Complaints.

. Implementation & monitoring of quality standards of ISO 9001:2008 and

maintaining the relevant documents.

. Training about Effective Implementation of Quality Management System to

Line Quality & Production staff along with related workers.

. Undertaking customer audits / visits and related data preparation &

presentation. Vendor audits / visits to check their process & quality

adherence as per standards.

. QC Documentation and record updating like TED, Waiver, Equipments

Status, Event Calender, SR-TR, Line Conversion, IPQC reports and

various MIS for the reference of the top management.

. Quality Improvement through process control using QC Tools, DOE,

Kaizen, FMEA Process Capability study & Participation in CEP projects.

> Worked with Haryana Plastics & Engg. Works. (Mfg. of automotive

components and Refrigeration parts, Delhi as QC-In charge cum HR

(10.02.98 to 26.12.99)

> Worked with Calcom Electronics Ltd. (TV's Vacuum Cleaner parts and DAP

items), Delhi as QC-Supervisor (12.02.96 to 08.02.98)

SCHOLASTICS

< MBA - Operational Management from IGNOU with 1st Division in 2005.

< Diploma in Mechanical Engineering from G.B. Pant Polytechnic, Okhla, with

1st Division In 1995

< Diploma in Quality Control Management & ISO 9000 from National Institute

of Industrial Research & Development, Madras

IT Skills:

Windows 98, 2000, 2003 & XP., MS Office (Excel, Ms Word, Ms Power

Point), Minitab.

ACHIEVEMENTS

< Improved OEE of DVDT-Expert by shifting Unrecorded testing to 4X speed

from 1X which reduced downgrading PPM & Quality cost.

< Increased life of DVDT expert Verification disc through application of

hard coating at active side

< Maintain 5S in QC Modules & Participated in CEP projects

< Imparted OJT to Subordinates for new Testing Methods & SOP

< Won Best employee of the month award & "On the Spot Award" 5 times

TRAININGS ATTENDED

< Certified Six Sigma Green Belt from BSI management Systems, New Delhi.

< Certified Six Sigma Yellow Belt from Moser Baer India Ltd, Greater Noida.

< Certified in Metrology & Engineering Inspection conducted by 'Hi-Tech

Vocational Training Centre' Gov. of India.

< Certified as "Train The Trainer" from WCH Certified Solution

< 'Internal Auditor Training Course (ISO 9000) & 'Statistical Process

Control' conducted by TQMI at New Delhi.

< 'Problem Solving Techniques' training conducted by M/s Escorts Yamaha

Motor Ltd.

< Attended various Training Programs on 5S, SIX SIGMA, FMEA & MSA, ISO:

9001:2008, ISO-14001 conducted by M/s Moser Baer India Ltd.

Contact this candidate