S.Sivathanu

QC Inspector - Welding / Piping ( * Years & 3 Months)

Email: acouwf@r.postjobfree.com

Mobile: 009***********

Educational Qualification:

Bachelor of Degree in Science (B.Sc Physics) 1999-2002

S. T. Hindu College, Nagercoil, Tamil Nadu 629002.

Technical Certification:

Welding Inspector course

> AWS (Certificate No: 10022701)

American Society for Non Destructive testing (ASNT)

ASNT Level II as per SNT-TC-IA

> Ultrasonic Testing

> Radiography Testing

> Magnetic Particle Testing

> Penetrant Testing

Summary Skill and Experience:

> Having & Bachelor of Degree in Science with 9.2 years experience in

Having QA/QC Welding inspection & NDT inspections for various

projects in onshore.

> Material inspection for incoming materials & Review of material

certificates to check compliance to project specifications

> Control and witnessing for the NDT tests.

> Witness & review the Mechanical destructive tests.

Employment History:

WORK EXPERIENCE IN ABROAD & INDIA

April 2011 to May 2012

> Project : Wasit Cogen Steam Generation Project.

> Client : SAUDI ARAMCO

> Company : SAMSUNG ENGINEERING AND CONSTRUCTION LTD (SECL).

> Designation : Qc Welding Inspector. SAUDI ARAMCO Approved

( Sap# 70018116 )

Duties & Responsibilities

> Ensures that Contract specifications, procedures and Subcontractor's

documents are available at Site office at theappropriate revision.

> Ensures implementation/compliance with Project Quality Plan (PQP),

Project Quality related procedures for document control, material

control/inspection/testing, inspection & test plan.

> Monitor welder performance on weekly basis and

overall project repair rate monthly basis

> Coordinate a team of the Client's QA/QC or QC engineers and Inspectors

dedicated to monitor subcontractor's QA/QC activities.

> Visual inspection of raw materials, bought out items and review of

Material Test Certificates (MTC) have met the requirements of project

specification, standards, and codes.

> Preparing and compiling quality, inspection and non-conforming reports

throughout project and follow up on necessary corrective actions.

> Identifying the materials according to isometric drawings and

corresponding bill of materials

> Reviews and witness all activities in accordance with Inspection and Test

Plan (ITP).

> Field check for monitoring correct parameters like welding current,

voltage, preheat, inter pass temperatures are in limits of approved WPS.

> Ensuring that all welding activities are carried out in accordance with

approved procedures and standards

> Monitoring Pre-Heat, inter-pass temperature and PWHT in line with

concerned WPS

> Prepare welding inspection summary report and Raise AFI for joint fit-up

and welded joints.

> Prepare as build drawings, additional weld map and joint numbers.

> Daily visit to consumable store, check for consumable storage and

handling, baking and holding oven temperature as per specification

> Ensures control and coordination of all inspection and test activities

both in site and workshop through visual inspection

> Reviewing PWHT Chart and witnessing Hardness test and Witnessing Positive

Material Identification

> Maintain all the records of welder qualifications, Welding Procedures and

welder performance and weld joint repair records.

> Reviews all inspection reports and maintains them in a manner, which

allows all personnel concerned access to results

> Inspecting fit up of joints for material surface, root gap, bevel angle

as per established WPS.

April 2011 to May 2012

> Project : JERP#3 (JUBAIL EXPORT REFINERY PROJECT-PACKAGE3)

> Owner : SATORP (SAUDI ARAMCO TOTAL REFINERY &

PETROCHEMICALS)

> Contractor : SAMSUNG ENGINEERING AND CONSTRUCTION LTD (SECL)

> Company : Sungchang Al-Shaikh and Contracting Co.

> Designation : Qc Welding Inspector.

Duties & Responsibilities

> Review the Inspection Test Plan ( ITP) as per

project requirements.

> Prepare and submit the applicable QA/QC documents /

Procedures for Client & Third party Inspector

(if applicable) review and approval..

> Qualifying a new welding procedure (PQR) if the existing

welding procedures are not supporting and

full fill the project requirements.

> Review the Mechanical destructive tests. Compile mill certificates,

destructive, non destructive test reports for new PQR.

> Prepare the welding Procedure specification for the new PQRs and issue

for Client / Third party inspector review approval.

> Qualifying a welders as per project requirements

(Welder Performance Qualification-WPQ)

> Raw material receiving inspection, review of

material certificates to check mechanical strength

and

chemical composition values in accordance with ASME codes and

applicable project specifications.

> Prepare material/weld traceability, inspection

reports and control of documents for regular

inspection

activities

Review/maintain calibration records of Inspection / Test Equipment

Carry out the visual inspection on weld joints.

Co-ordinate and send request for inspection (RFI) to Client and Third party

inspector as per ITP mark-

Ups.

As per project requirement, mark and identify the weld joints and send NDT

request to NDT sub

contractor to perform the NDT on completed weld joints.

If repair found as per the NDT reports, co-ordinate with production to repair

weld joints as per

approved weld repair procedure.

Carry out the final inspection, together with Client/Third party inspector upon

completion of all

welding works.

May 2010 to March 2011

Have been working as "Third Party Inspector (TPI)", in Germanischer Lloyd

(Offshore and Industrial Services), since May 2010.

Pipe Manufacturing:

Project : SIRRI-Assalouyah Pipeline Project

Client : Green Refinement Company-IRAN

Manufacturers : Welspun Gujarat Stahl Rohren Ltd - Gujarat.

Project Scope : Inspection of SAW Pipes.

Duties & Responsibilities

> Inspection of Pipes & valves, as per applicable

Codes, Standards, and Project Specifications.

> To inspect the materials for material identification as per

applicable code specification, purchase order

copy and correlate it with MTC.

> Review of WPS as per applicable test code and to carry out the PQR.

> Testing of all welders for performance test (WPQT).

> Monitoring of welding processes such as GMAW, SAW, and SMAW.

> Inspections before welding, during welding and after welding.

> To witness hydro test in pipes.

> Witnessing of NDT activities like Dye penetrant

testing, Radiographic testing, Ultrasonic testing &

Magnetic Particle testing and review of reports.

> Witnessing of destructive testing in pipes (Charpy

Impact test, Drop Weight Tear test, Hardness

test,

Tensile test, Bend test)

> To check visual and dimensions specified as per

code.

Apr 2009 to Dec 2009

Employer : CONSOLIDATED CONTRACTORS COMPANY

Client : Bectel Technip Joint Venture

Khursaniyah KGP Project

Kingdom of Saudi Arabia

Position : QC Piping / Welding Inspector

Duties & Responsibilities

> Check the approved iso Drg & specifications

> Checking of incoming Materials as per the dimension (B.O.M)

And specifications. [T.C verification] Like: fittings, supports,

pipes

> Punch listing the test pack before Hydro test and to verify the iso

control sheet.

> Review of WPS&PQR as per the stds.

> Witnessing calibration of welding machines and ovens ext

> Witnessing of valves, orifice meter, and venturimeter installation.

> Checking site instruction sheet for modification of joints in field.

> Witness the hydro test for pipe line as per test pack

> To check the Flange face cleaning & gasket colour codes.

> To check pneumatic test of R.F Pads

> To checks the Bolt Tightening method for all flanges as per require.

> Check the Fit-up (Gap, Bevel angle & Ext)

> Inspection of Welding at various stages like Baking of electrodes,

preheating & passes of welding.

> Visual inspection of joints during welding and after welding in

various materials like CS, LTCS, SS & Alloy ext.

> Preparing and reviewing of Daily welding Report.

> Knowledge about PWHT and review of charts.

> Preparing for NDT (RT, LPT, and MPT) request as per the Client Req. &

Interpretation of RT films to clarify the repair.

> Preparation of test packages, check line history Report &Punch list,

& Reinstatement, AS Built Drgs, Final documentations.

Sep 2007 to Jan 2009

Employer : DODSAL ENGINEERING & CONSTRUCTION PTE LTD (QATAR)

Client : Chioda Technip Joint Venture

RGX-Expansion Phase-II

Position : QC Piping / Welding Inspector

Duties & Responsibilities

.

Responsible for stage wise inspection of welding and piping inspection on

process, steam and utility piping work during fabrication, installation and

testing of Hydro cracker unit piping

> Monitoring of contractor inspection personnel, Review of Radiographs &

witnessing of Non Destructive Testing, Review of QA/QC procedures and

inspection records.

> Participated in internal auditing for piping works at various stages of

project work. Audited the contractor quality control systems. Involved in

the preparation of audit checklists, observation reports and corrective

action requests

> Thorough knowledge in establishing various welding procedures for high

temperature and High pressure carbon steel, Stainless Steel, Alloy Steels

and various dissimilar welding joint preparations.

> Preparation of and qualification of Welding procedures and welder

qualifications to ASME, API and AWS code requirements.

> Witnessing and Interpretation of NDE Results, including evaluation of

Radiography test films (X-ray & gamma ray) of Pipeline, Piping, Pressure

vessels Tanks and Heaters.

> Witnessing of the N.D.T examinations such as VT/MPT/LPT/UT, Leak testing.

Welder qualifications and monitoring welders' performance

> Conduct inspection for piping pre installation inspection according to

its PFD, P&ID, Piping plan drawing, Isometric drawing,Hydrostatic test

diagram, Pipe Support and Foundation location drawing pipe support and

anchor detail drawings project scope of work and project specifications

requirements.

> Reviewing test certificates of welding rods.

> Electrode verification and approval according to WPS.

> Control the consumables for welding storage / issue / usage

> Inspection with requirements obtained for welding machine approval

> Awareness training conducting for rework, workmanship, welding process

development and in process improvement.

> Before welding fit-ups inspection as per approved drawing and ITP.

> During welding verification of welding parameters (pre-heat, inter pass

temperature, post heat, gas flow etc) as per WPS.

> Welding verification for NDT requirements, PWHT requirements.

> Identifying the root causes of the welding related problems and taking

the corrective and preventive actions

> Monitoring & controlling the welder's performance through repairs

Feb 2004 to Jun 2007

Employer : EXCEL INDUSTRIAL SERVICES

CHENNAI - INDIA

Position : QC Piping Inspector

Third Party Inspector (TPI) - Piping Welding

Welspun Pipe Mill - Gujarat (Anjar) (Bharuch)

Man Industries - Gujarat (Anjar)

Jindal Industries - Gujarat

PSL Pipe Mill Ltd - Gujarat

Duties & Responsibilities as Piping Inspector

> Performed Piping Inspection as per Applicable Codes & Standards.

> Perform piping inspection on modification and replacement piping.

> Reviewing the Drawings and procedure as per the reference standards.

> Witnessing of the Hydro test & Reinstatement Activities

> Welding Inspection as per approved WPS.

> Witness welder qualification test.

> Verification of welder performance qualification tests.

> Check welding variable for compliance of welding procedures.

> Complete monitoring of welding performance during shutdown work.

> To Carried out weld visual inspection.

> Preparing reports along with drawings.

> Detection of corrosion on pipelines and other various equipments.

> Interpretation of RT Films as per Applicable Codes & Standards.

> Identifying the defects on site.

> Performed Equipment inspections on Columns, Pressure Vessels and Heat

Exchanger as per API.

Oct 2002 to Dec 2003

Employer : ALPINE INSPECTION SERVICES

CHENNAI - INDIA

Position : QC Inspector-NDT

Projects - Handled

> NOCIL (National Organic Chemicals and Industries)

> Mumbai for Reliance Engineering Associates Limited

> Reliance Refinery, Jamnagar - GUJARAT

> NTPC, Ramakundam - ANDHRA PRADESH

> Chambel Fertilizer, Kota - RAJASTHAN.

> Gujarat Narmada Valley Fertilizer and Chemicals Ltd, Bharuch - GUJARAT

Duties & Responsibilities

> Non-Destructive Inspection conducted accordance fluid category with ASME

B31.3 and ASME B31.1

> Selection of welded joints for RT, PT, MT, UT, PMI at pre-fabrication

shop and construction site.

> Interpretation of RT films and review of NDE reports.

> Interpretation and witness of Liquid Penetrant and magnetic particle

tests.

> Maintaining monthly welder's performance rate as per NDE reports.

Personal Details:

Passport Details:

Passport number : L6609472

Place of issue : Riyadh,Saudi Arabia

Date of issue : 22 Apr 2014

Date of expiry : 21 Apr 2024

Personal Data:

Permanent Address : S. Sivathanu,

S/o S. Subramonia pillai,

19/125-1,Aishwariyam Illam,

Therkkummun,sucheendram,

Kanya-kumari Dist,

Tamil Nadu - India 629704,

Tel No: +91-465*-******

Date Of. Birth : 15-08-1981

Marital status : Married

( SIVATHANU.S )[pic][pic][pic][pic][pic]

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