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Engineer Project

Location:
Warren, MI
Posted:
March 19, 2015

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Resume:

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Tony Warr

Qualifications

Proven management and leadership skills. Ability to use insight

and analysis to make technically complex decisions.

Proven ability to implement new technology with a minimum of

support and with a minimum of disruption to processes. Superior

troubleshooting and analytical skills.

Experienced in all phases of project success from concept to

commissioning and support.

Experience

Consulting Controls Engineer - Chassix - Bristol - May 2013 to Mar 2015

(Contract)

. Implemented GuardLogix Safety PLC's on Casting Lines

. Analyze Safely Integrity Levels(SIL) for production lines

. Interfaced PLC with Moto Man and Fanuc robots.

. Control system development and programming.

. HMI development and support (FactoryTalk View).

. Design, modification, upgrades.

. Wrote Operations and Training Manuals

. Implemented Documentation Archiving.

Systems Engineer - JMP Engineering - Jan 2012 to Aug 2012 (Contract)

Two short term assignments at Schlitterbahn in Texas and Martinrea in

Kentucky. Working in the Automotive and oil and gas industry.

. Working on welding machines, conveyors, and material handling

equipment.

. Working on production lines that produce sub frame components.

. Interfaced PLC with Moto Man and Fanuc robots.

. Control system development and programming for Base-wide environment

controls.

. HMI development and support (FactoryTalk View, RSView32, RSViewSE,

Panelview, VersaView).

. Design, modification, upgrades.

. Business development, training and standards implementation.

Systems Engineer- ARM Automation - May 2011 to Dec 2011

- Designed Control System, Architecture and CompactLogix PLC code for

high-speed automated medical device manufacturing machines.

- Designed Motion Profiles using Kinetix 350 Singlle Axis and Kinetix

6000 Multi-Axis modules.

- Designed and wrote FactoryTalk View code for HMI.

- Used Microsoft SQL Server 2008 an Visual Basic.NET to store production

data for compliance.

Sr. Controls Engineer - Siemens Airport Logistics - DFW Airport - Feb 28

2005 to Dec 2010

Controls team leader and project management for installation,

commissioning, Battelle CBIS testing, and turnover support. Managed team

of 12-15 Controls Engineers including recruitment, supervision and QA.

(RFQ, RFC, CO, MS Project, MS Excel, MS Word)

Control system development and programming for airport baggage-

handling security systems including GUM, MIA, DFW and MCO (FactoryTalk

Suite, ControlLogix5000, RSLogix5000, GE Proficy)

HMI development and support (RSView32, RSView SE, PanelView,

VersaView).

Was trouble shooting and debugging Siemens S7

BHS design, modification, upgrades.

Developed Software Redundancy system, first in sector.

Application Engineer - Polyspede Electronics Oct 04 to Mar 05

Developed and implemented new applications for AC variable frequency

drives and digital DC drives

Engineered retrofit of DC drives at Jindal United Steel in Baytown,

TX.

Wrote bid proposals and created drawings using AutoCad software.

Test Engineer / Project Supervisor- Northern Power Systems - Oct 03 to Oct

04

Functional testing, troubleshooting and repair of Grid-Tie and Tele-

Cycle UPS units for British Petroleum's BTC pipeline project in the

Republic of Georgia. (CompactLogix, RSLinx5000, BB DCS300,

ControlBuilder)

Project Supervisor Sakhalin I pipeline project, Sakhalin Island, USSR.

Performed complete analysis of system functionality including software

verification and complete system start-up to ensure system reliability

in an extreme application.

Wrote Operations and Maintenance manual and Troubleshooting manual.

R&D Engineer - Saranan Power Inc/ BGI&E - July 03 to Oct 03

Performed research and development testing supporting the development

of a 1.5 kW vertical axis wind turbine.

Designed and implemented test procedures to obtain data sets as

requested by chief engineer.

Wrote comprehensive test results and recommendations.

Electrical Foreman - Triad Electric & Controls June 02 to July 03

Electrical foreman on the turnkey Harrison County Power Project, a 550

MW combined cycle power generation unit (General Electric 7FA dual fuel

combustion turbines, Mark V controllers, Alstom Catalytic Heat Recovery

Steam Generators, Alstom steam turbine).

Planning, requisition, electrician supervision and reporting.

(PeopleSoft)

Developed new procedures to ensure timely and profitable completion of

contract obligations.

Instrument Technician - Lone Star Industries May 1995 to May 2002

Upgraded and maintained cement manufacturing facility as part of a

comprehensive modernization project (Allen Bradley PLC580E, RSLogix5,

PLC2, Data Highway Plus, Ethernet, SCADA, Intellution iFix)

Commissioned numerous Variable Frequency Drives 5 to 1000 horsepower

(Robicon, Allen Bradley, ABB, Polyspede)

Schenk VFD weigh-feeding systems, Teledyne flue gas analyzers,

sensors, infrared imaging systems and 4-20ma control circuitry.

Wrote technical manuals and troubleshooting procedures for complex

systems.

Pioneered the use of V/H variable frequency drives in constant torque

applications, a development later used company and industry wide.

Capital projects including specification, acquisition, planning,

implementation and evaluation.

Military Service

US Army - Missile Systems Repair - Maintained and repaired aircraft guided

missile systems on the Bell AH-1S attack helicopter including component

level repair of guidance control systems, optical sights and fire control

systems. At the end of my tour I worked for 7 months at the Bell

Helicopter/Textron complex in Amarillo, TX on the OH 58D observation

helicopter project upgrading OH58C aircraft to D specifications with

advanced infrared and visual imaging systems, avionics and fire control.

Education

University of Texas at Austin MSHA

Austin, TX 2/02

Crane Institute of America

Rigging Safety

Sweetwater, TX 2/01

Texas State Technical College

CPR / First Aid

Sweetwater, TX 12/00

Honeywell Controls

Burner and Boiler Controls

Midland, TX 5/97

Amarillo College

General Engineering

Amarillo, TX 5/84

US Army Institute

AAS Electronics

Ft. Hood, TX 5/82

Central Texas College

Certificate Helicopter Repair

Killeen, TX 5/82

US Army Transportation School

AIT Missile Systems

Ft Eustis, VA 12/80

NCCER Industrial Electrician Certification

#2037133

11/02

Specific Experience and Skills

Software: RSLogix 5000 GE QPScript

RSNetworx for Visual Basic

ControlNet

RSNetworx for VB Script

Ethernet/IP

RSLinx Gateway Visual Basic for Applications

RSLinx Enterprise ABB Control Builder

RSView SE APS (Advanced Programming

Software)

RSView ME Microsoft Office

RSView32 AutoCAD

FactoryTalk GE Proficy

FactoryTalk Asset GE ViewScript

Centre

Protocols ControlNet DF1

Ethernet OPC

Ethernet/IP HART

DH+

Hardware: GuardLogix Teledyne Flue Gas Analyzers

CompactLogix Motoman Robots

ControlLogix Infrared Bench Gas Detectors

SLC500 Pressure Transmitters

PLC5 Differential Pressure

Transmitters

PLC2 UPS

Allen-Bradley PanelView GE 90-30

Allen-Bradley VersaView GE QuickPanel

Fanuc Robots GE 90-70

Pilz Safety Relays

The recipient of this email (the Client) agrees that it is being introduced

to the above consultant(s) by Oxford for the purpose of a consulting

assignment with Client through Oxford. Client understands that and agrees

that Oxford is providing a valued service to Client in locating, recruiting

and pre-qualifying Consultant, as well as providing access to a valued

Oxford asset, Consultant. In interviewing the Consultant, Client

understanding that such submittal and interview is with the express

understanding that the consultant's services will not be engaged, directly

or indirectly, other than through Oxford, for a period of six (6) months

from the date of this submittal.



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