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Engineer Quality

Location:
Mississauga, ON, Canada
Salary:
60000
Posted:
March 06, 2015

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Resume:

• Solutions-oriented Manufacturing/Quality Engineer with a Masters in Electrical Engineering combined with industry-

wide hands-on experience in Manufacturing processes, designing, testing, and optimizing electrical and mechanical

products in Aerospace and Manufacturing industries.

• Possess strong technical and mechanical proficiencies, alongside extensive experience in Manufacturing, Aerospace,

Test/Quality Engineering, and Lean Manufacturing processes.

• In-depth knowledge of manufacturing processes and equipment and subassemblies with proven record of following

industry and quality standards and SPC methodologies, experience of customer contact, negotiation and problem

resolution skills

• Determined to continue professional development as a member of the Professional Engineers of Ontario (PEO)

working towards my Professional Engineer Designation (P.ENG)

CORE SKILLS

Process & Performance Optimization Project Coordination & Management

Interdisciplinary Teamwork Compliance & Quality Control

Design & Implementation Schematic & Wiring Diagrams

Troubleshooting & Root Cause Analysis Matlab/Simulink

Mil-Std 461 and RTCA DO 160, DO178 6 Sigma (Green Belt)

FMEA’s SIOP(Capacity Management)

PPAP(Production Part Approval Process) RPS(RAPID PROBLEM SOLVING)

NPI(New Product Introduction) Kaizen Improvement (Lean Manufacturing Projects)

DFMA (Design for Manufacturing and Assembly) SMED (Single Minute Effect of Die)

APQP(Advance Product Quality Planning) Process Mapping

Time Studies SPC (Control Plans and Control Charts)

FAI (First Article Inspection)

TECHNICAL SKILLS

Software & PROTEUS VSM; MATLAB; AutoCAD; CATIA, ProE MS Office; MS Project; Power World

Programming Simulator; Electronic Workbench; Logo Soft; SAP; EasyPower; SCADA; ISIS, Labview,

Python.

PLC Allen Bradley; Siemens

Production Validation Testing; Design & Simulation; Process Automation; Sensors

RELEVANT EXPERIENCE

Manufacturing/Test Engineer January 2013-

Present

HONEYWELL AEROSPACE, MISSISSAUGA, CANADA

Process/Manufacturing Engineer:

• Coordinated activities with various teams (Design/Project Eng/Test/Production) from design to prototype build to

production and to ramp up.

• Developed and engineered efficient manufacturing processes and specifications from concept to product build and

production

• Created SSP’s (Standard Shop Procedures) from the beginning for new products assemblies, introduced special processes

working with materials, design and test engineering department respectively.

• Procured estimates for equipment and processes costs

• Took equipment from quotation to installation for new programs and/or change to existing programs as a result of

engineering changes

• Liaised with vendors and monitored progress through quotation, design, build and installation stages of all new equipment

necessary for new programs

• Ensured suppliers provides all pertinent documentation including detail drawings, electrical schematics and instruction

manuals etc., and forwarded it to appropriate departments.

• Amended standard operating procedures to improve facility processes and test results, leading to increased daily production

capacity for production units, improved efficiency, and reduced errors.

• Investigated product non-conformances and assisted Design Engineers to identify root causes

• Evaluated materials, gathered and analyzed quality data and determined root cause of problems using different methods.

• Acted as the main point of contact for the suppliers and customers for all quality-related and process matters.

• Performed internal and external(supplier) quality audits whilst adhering to ISO 9001(AS-9110)

• Used FMEA(Failure Mode Effect Analysis) for existing and potential failures and quality alerts, raised quality notifications

for suppliers and internal procedures and resolved the quality notifications working with a cross functional team.

• Collaborated with a team of engineers, promoting professionalism and efficiency in work to meet targets for high-profile

clients, Lockheed Martin, Boeing, and Airbus.

• Contributed to a safe, clean and comfortable work environment that complements the Occupational Health and Safety Act

by ensuring the principles of the 5S discipline (simplify, separate, sanitize, standardize and support) were supported and

adhered to

• Bringing new ideas, procedures, and operating systems using 6 sigma and lean manufacturing tools for Continuous

Improvement for the program to reduce cycle time and improve efficiency.

Test Engineer:

• Performed rigorous procedures/ tests on a high influx of diverse flow/pressure/ temperature and selector/controllers

sensors, following-through on compliance and quality control principles to optimize performance of sensors.

• Performed tests per Mil-Std 461 and RTCA DO 160 (EMC/EMI Environmental Testing)

• Assembled electrical test setups from industry standard equipment to perform all required tests on development and

production type units

• Created verbal & written test result reports / log books for the Engineering/Production.

• Worked on different electro- mechanical facilities using National Instrument System test software was able to integrate the

system requirements with the test rigs.

• Worked for the Production flow facility and Bleed air flow facility upgrade for testing of different programs which resulted

in 50% increase in yield.

• Resolved a temperature control malfunction within the facility to improve working conditions, analyzing data through the

Programmable Logic Controller (PLC) to diagnose and isolate the problem in the thermocouples,

while coordinating with Electronics Test Services to run tests and remedy the issue resulting in improving

the overall efficiency for the specific flow facility.

• Created and amended TRD’s (Test Requirement Data), ATP’S (Acceptance Test Procedures) for several high demand

programs

Manufacturing Engineer: 2013

ARIAS TECH (FLASH FOG SECURITIES), MISSISSAUGA, ON

Acted as a manufacturing engineer for this flash fog security device company, designing and conducting quality control of

Printed Circuit Boards (PCBs) through the production process prior to manufacturing.

• Harnessed technical proficiency to utilize prototype software SketchUp and AutoCAD (2D), designing models in alignment

with specifications to develop fully functioning fog security devices.

• Ensured devices passed inspection processes, simulating designs through Proteus ISIS Schematic Capture software to

assess and alleviate issues and assure quality for final assembly and manufacturing.

• Leveraged analytical skills to effectively create security plans for potential business clients, assessing client needs to

recommend individualized products and services based on facility specifications.

• Collaborated with the marketing team to help develop a local campaign, collecting and interpreting data to develop future

business prospects and increase company awareness.

Transmission & Distribution Intern 2011

FERTILIZER COMPANY,

Brought on board to design electrical drawings while stationed at the Utilities Department for ffbl fertilizer company, gaining

essential hands-on experience and demonstrating flexibility in adapting to new procedures and protocols.

• Collaborated with electrical design team to draft and install power systems equipment, leveraging strong attention to detail

to read and create precise electrical drawings.

• Produced feasibility reports in cooperation with engineers, conducting gap analysis, resource assessments, and cost

estimations to successfully meet project objectives within budget constraints.

• Gained solid foundation in utilizing GE Mark V to run and interpret results on turbine tests.

• Maintained and organized documentation, identifying discrepancies and providing detailed reports to technical support to

fix pertinent issues.

Intern 2010

KAYA INDUSTRIES

Recruited as an intern in the procurement and control department for this small motorbike company, developing fundamental

skills in reviewing electrical designs and required components needed for product functionality.

• Utilized Siemens PLC for automation, compiled data and presented reports on project feasibility and gap analysis of

projects.

• Created the automation and performance test strategy to improve efficiency, reduce cycle time, and increase accuracy of

assembly.

EDUCATION & PROFESSIONAL DEVELOPMENT

Master of Science in Electrical Power Engineering,

2012, University of Greenwich, London, UK (GPA 3.47)

Thesis Project

TITLE: USE OF REVERSIBLE PROTON EXCHANGE MEMBRANE (PEM) FUEL CELLS FOR ENERGY STORAGE PURPOSES

Researched improvements to energy flow distribution in domestic households, constructing a circuit model to experiment the

efficiency PEM Fuel Cells and Solar Panels in households. Built a scale model using MAT Lab and Proteus to determine energy

saving techniques through reversible fuel cells and solar cells, as well as detailing recommendations for further research.

(www.energysolutionproject.com)

Bachelor of Engineering in Electrical/Electronic Engineering

2010.

Electrostatic Discharge Safety Training, 2013, FOD (Foreign object damage), TCCA Regulations IPC JSTD 001

Specialist Certification, CAPM Certification In Progress



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