Alex Bernal aco6br@r.postjobfree.com ? 843-***-****
*** **** *** ** **** ? Sahuarita, AZ 85629
Education
Clemson University
M.S. Packaging Science January 2010 - August 2012
Masters Thesis: "Relating Burst Pressure to Seal Peel 3.83/4.0
Strength in Pouches"
August 2004 - August 2009
B.S. Packaging Science, Emphasis in Engineering 3.37/4.0
3.88 In-Major
Work Experience
Raytheon Missile Systems - Tucson, AZ August 2012 - Present
Packaging Engineer II/Manufacturing Engineer II - Integration and Test
Facility (ITF), Air Warfare Systems, Mechanical Operations Center,
Composites Factory
. Packaging Engineer overseeing all packaging needs for 8+ missile
product lines, including packaging for small electronic sub
components, subassemblies, finished goods, and hazardous materials.
. Interfaced with Customers, Quality, Manufacturing, Value Stream
Managers, Engineering, Logistics and Material Handling to determine
packaging needs and improvement opportunities.
. Developed packaging work instructions and container drawings to ensure
compliance with ASTM, MIL-STD-2073, MIL-STD-130, CFR 49,
ergonomic/handling and product safety requirements, and contract
documentation.
. Designed, drafted, and created drawing packages for packaging,
handling carts, and shelving utilizing Pro-E/Creo to meet contract and
product safety requirements including shock, vibration, electro-static
discharge, atmospheric, ergonomic, and material handling requirements.
. Utilized various materials and fabrication techniques in packaging
designs including vacuum formed ABS, PS, CNC/Kongsberg cut foams and
UHMW, plywood crates and heat treated pallets, corrugated fiberboard
and fluted plastic, Orbis, Pelican, and Hardigg containers.
. Provided quotes/estimates for material and labor cost and submitted
purchase requests for custom packaging.
. Utilized SAP for work order tracking, purchase order history, and
development of purchase requests.
. Completed Hazardous Materials Transport Training (49 CFR and IATA) to
become a certified HAZMAT professional.
. Completed Raytheon Six Sigma specialist training.
. Obtained Department of Defense Security Clearance.
Clemson University - Packaging Science January 2010 - August 2012
Department - Clemson, SC
Teaching Assistant - Senior Level Flexible Packaging Lab
. Assessed lab reports and instructed/conducted lab experiments.
. Operated Satec Instron Tensile Tester.
. Operated small-scale Vacuum Thermoformer for laboratory experiments.
. Performed simulations of hot-filling PET bottles.
. Performed stress-relaxation tests to develop time-temperature
superposition charts.
. Performed stress-strain tests on various polymer samples.
. Performed experiments analyzing polymer crystallization.
Robert Bosch, LLC - Charleston, SC August 2010 - December 2010
Packaging Engineer - Co-op
. Developed training documentation on package testing.
. Implemented new returnable and expendable packaging systems.
. Obtained quotes for returnable and expendable packaging components.
. Developed new packaging for fuel injectors, fuel rails, and small
component parts.
. Redesigned expendable packaging for finished goods with an overseas
destination.
. Coordinated with suppliers to implement changes to packaging on
incoming parts to support logistical requirements for a pull system
and continuous flow terminal.
. Assessed damaged packaging to determine cause of damage and
recommended design changes.
. Assessed improperly palletized containers and coordinated with
supplier companies to ensure the company's requirements were met
regarding personnel and product safety.
. Completed Bosch lean manufacturing training course.
Space and Naval Warfare Systems Center (SPAWAR) - August 2010 - December 2010
Charleston, SC
Electrical Engineering Technician Aid, Co-op
. Conducted market research for the Department of Homeland Security
(DHS).
. Project Manager for market survey of Binoculars, Scopes, and
Telescopes for emergency responders.
. Project Manager for a Tech Note on Illuminators for use with
surveillance cameras.
. Conducted Handheld Language Translator product testing with Las Vegas
Police Department.
. Conducted Automated Visual Surveillance testing on Ft. Moultrie.
. Assisted project engineers in the development of market survey
reports.
Clemson Computing and Information Technology September 2006 - August 2012
(CCIT) - Clemson, SC
Student Consultant
. Quickly diagnosed and solved technical issues with computer hardware
and software.
. Solved technical problems over phone, email, and in-person focusing on
customer service.
. Administered network password resets and diagnosed network user
account problems.
. Instructed and trained new users in the utilization of various
software and systems in use throughout the campus.
. Trained new employees on policies and practices in use at CCIT.
[pic]Skills & Expertise
Software:
Pro-E/Creo Windchill ? PDM ? SAP ? SolidWorks ? ArtiosCAD ? AutoCAD ? CAPE
? Microsoft Office ? MacOS ? Windows ? Linux
Equipment & Laboratory Skills:
ISTA Testing ? Lippke Burst Tester ? Satec Instron Tensile Tester ? Seal
Testing ? Cushion Curves ? Distribution Testing ? Laboratory Techniques and
Research
Expertise:
Packaging Design ? Protective Packaging ? Flexible Packaging ? Aerospace
Packaging ? Electro-Static Discharge (ESD) Packaging ? Returnable Packaging
? Automotive Packaging ? Military Packaging ? Lean Manufacturing
[pic]Certifications
Department of Defense Security Clearance, HAZMAT Certified (49 CFR),
Raytheon Six Sigma Certified
Honors and Activities
Raytheon Individual Achievement Awards - February 2013, April 2013, April
2014, November 2014.
Raytheon Team Achievement Awards - September 2014, November 2014.
Packaging Science President's / Dean's List - Fall 2006, Spring 2007, Fall
2007, Summer 2008, Fall 2008, Spring 2009.
Community Service Scholarship ? Volunteer Youth Soccer Coach ? Buddy Soccer