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Production Manager

Location:
Burlington, MA
Posted:
January 30, 2015

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Resume:

Objective I wish to obtain an Engineering position within an established

Manufacturing Company. It is my desire to apply my 25 years of

design and production experience within the Manufacturing and

Medical Industries to a position that will prove mutually

beneficial to me as well as the Employer.

Experience Delta Electronics, Beverly, MA

2011 - 2015

Manufacturing Quality Engineering

Annual $15 million TS9100 Manufacture of electronic RF (Radio

Frequency) Connectors.

Supervised 35 hourly associates.

Obtained Six Sigma Green Belt.

Obtained Certified AS-9100 Auditor.

Obtained F.O.D. Certification.

Lead Kaizen Teams.

Lead PPAP & APQP activities.

Constructed and trained operator work Instructions

Wrote customer Control Plans, Design and Process FMEA'S

BTU Inc. Billerica, MA

2010 - 2011

Manufacturing Engineer

Annual $150 million Manufacture of high heat metallization

firing furnaces for the alternative energy industry.

Key Accomplishments

Lead supplier quality audits in ISO-9000

Lead cost saving teams.

Participated in process and product improvement activities.

Lead & participated in PPAP and APQP activities.

Lead Kaizen teams.

Wrote customer 8D'S.

Wrote customer Control Plans, Design and Process FMEA'S

Experienced with Auto CAD Inventor.

Constructed and trained operator work Instructions.

Stant USA, Waltham, MA

2005 - 2010

Manufacturing Engineer

Annual $190 million TS16949 certified automotive component

assembly facility. Specializing in fuel & radiator caps,

filler pipes, transmission oil valves, automotive and aircraft

thermostats.

Key Accomplishments

Project manager on new production high speed machinery design

and

Implementation.

Lead supplier quality audits in TS16949

Lead sourcing team for new Asian casting vendors.

Lead cost saving teams.

Developed costing system for customer quotes.

Participated in process and product improvement activities.

Maintained defect tracking system for OEE improvements.

Lead & participated in PPAP and APQP activities.

Lead Kaizen teams.

Wrote customer 8D'S.

Wrote customer Control Plans, Design and Process FMEA'S

Experienced with Auto CAD Inventor.

Constructed and trained operator work Instructions.

Alcoa Automotive Castings KCC, Hawesville, KY

2001- 2005

Annual $80 million automotive aluminum foundry. Specializing

in the PRC/ VRC casting process for safety critical suspension

components and systems.

Manufacturing Process Engineer

Key Accomplishments

Reduced 60% of KCC scrap rate from 35% to 7% saving KCC $2.24

Million annually in production cost.

Increased Operational Availability (OA) from 50% to 95%

Increased casting machine efficiency (OEE) from 51% to 88%

Participated in Process and product improvement activities

Maintained Defect tracking system for product performances

Participated in PPAP and APQP activities

Participated and lead Kaizen teams

Constructed and trained Operator Work Instructions

Developed Safe Work Procedures for work related activities

Experience with constructing customer 8-D's for problem

resolution

Occasionally act as Shift Supervisor for casting operation

Knowledgeable of QS 9000 requirements

Underwent Alcoa Business System (ABS) training

MS Office proficient (MS Word, MS Excel, MS Project, Visio and

MS Presentation)

TUV ESSEN, Nashua, NH

1999-2001

Annual $200 million European product testing and licensing

company. Specializing in electronic medical device testing,

ISO 9000 implementation and issuing European and American

manufacturing licenses for product safety.

Product Safety Inspector,

Responsible for world wide electronic product safety testing,

ISO 9000 quality audits and sales engineering, specializing in

medical device and computer system testing.

Key Accomplishments:

Increased product testing customer base by 35% in first year

Customized database (GoldmineTM) to streamline business

related travel to various customers

Conducted all domestic internal United Laboratories (UL)

calibration audits

Act as salesperson that sold ISO 9000 Certifications to

customers

Increased ISO 9000 Certification package sales by 30% in the

first year

Single Point of Contract (SPC) for entire company's customer

base regarding all communications

Advanced Casting Technology, Bedford, MA

1982-1999

Annual $10 million sand and permanent mold non-ferrous foundry

specializing in pumps and valves for the aerospace,

automotive, and defense industries.

Process Engineer

Responsible for quality control, human resources, purchasing,

facilities, vendor and customer relations, OSHA inspections,

aircraft, and Department of Defense internal and external

quality audits while supervising 5 Engineering technicians.

Key Accomplishments:

Developed non-destructive x-ray techniques on aircraft

castings to reduce scrap rate by 70%

Design x-ray fixture and conducted quoting

Obtained Level III Certification in x-ray

Develop proto-types and initial tooling concepts for products

Constructed work procedures and inspection requirements for

produced products

Act as Union liaison between management and manufacturing

Implemented computerized job tracking system to conform to

MIL-SPEC regulations

Developed ultra-sonic measuring technique on aircraft pumps

reducing both labor and scrap rate by 50%

Developed procedures and quality control manual to meet

MIL-SPEC regulations.

Education B.S. Industrial Engineering

Wentworth Institute of Technology

Boston, Massachusetts.

Commonwealth of Massachusetts Certified Emergency Medical

Technician (EMT)

Licensed AHA CPR instructor.



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