Objective I wish to obtain an Engineering position within an established
Manufacturing Company. It is my desire to apply my 25 years of
design and production experience within the Manufacturing and
Medical Industries to a position that will prove mutually
beneficial to me as well as the Employer.
Experience Delta Electronics, Beverly, MA
2011 - 2015
Manufacturing Quality Engineering
Annual $15 million TS9100 Manufacture of electronic RF (Radio
Frequency) Connectors.
Supervised 35 hourly associates.
Obtained Six Sigma Green Belt.
Obtained Certified AS-9100 Auditor.
Obtained F.O.D. Certification.
Lead Kaizen Teams.
Lead PPAP & APQP activities.
Constructed and trained operator work Instructions
Wrote customer Control Plans, Design and Process FMEA'S
BTU Inc. Billerica, MA
2010 - 2011
Manufacturing Engineer
Annual $150 million Manufacture of high heat metallization
firing furnaces for the alternative energy industry.
Key Accomplishments
Lead supplier quality audits in ISO-9000
Lead cost saving teams.
Participated in process and product improvement activities.
Lead & participated in PPAP and APQP activities.
Lead Kaizen teams.
Wrote customer 8D'S.
Wrote customer Control Plans, Design and Process FMEA'S
Experienced with Auto CAD Inventor.
Constructed and trained operator work Instructions.
Stant USA, Waltham, MA
2005 - 2010
Manufacturing Engineer
Annual $190 million TS16949 certified automotive component
assembly facility. Specializing in fuel & radiator caps,
filler pipes, transmission oil valves, automotive and aircraft
thermostats.
Key Accomplishments
Project manager on new production high speed machinery design
and
Implementation.
Lead supplier quality audits in TS16949
Lead sourcing team for new Asian casting vendors.
Lead cost saving teams.
Developed costing system for customer quotes.
Participated in process and product improvement activities.
Maintained defect tracking system for OEE improvements.
Lead & participated in PPAP and APQP activities.
Lead Kaizen teams.
Wrote customer 8D'S.
Wrote customer Control Plans, Design and Process FMEA'S
Experienced with Auto CAD Inventor.
Constructed and trained operator work Instructions.
Alcoa Automotive Castings KCC, Hawesville, KY
2001- 2005
Annual $80 million automotive aluminum foundry. Specializing
in the PRC/ VRC casting process for safety critical suspension
components and systems.
Manufacturing Process Engineer
Key Accomplishments
Reduced 60% of KCC scrap rate from 35% to 7% saving KCC $2.24
Million annually in production cost.
Increased Operational Availability (OA) from 50% to 95%
Increased casting machine efficiency (OEE) from 51% to 88%
Participated in Process and product improvement activities
Maintained Defect tracking system for product performances
Participated in PPAP and APQP activities
Participated and lead Kaizen teams
Constructed and trained Operator Work Instructions
Developed Safe Work Procedures for work related activities
Experience with constructing customer 8-D's for problem
resolution
Occasionally act as Shift Supervisor for casting operation
Knowledgeable of QS 9000 requirements
Underwent Alcoa Business System (ABS) training
MS Office proficient (MS Word, MS Excel, MS Project, Visio and
MS Presentation)
TUV ESSEN, Nashua, NH
1999-2001
Annual $200 million European product testing and licensing
company. Specializing in electronic medical device testing,
ISO 9000 implementation and issuing European and American
manufacturing licenses for product safety.
Product Safety Inspector,
Responsible for world wide electronic product safety testing,
ISO 9000 quality audits and sales engineering, specializing in
medical device and computer system testing.
Key Accomplishments:
Increased product testing customer base by 35% in first year
Customized database (GoldmineTM) to streamline business
related travel to various customers
Conducted all domestic internal United Laboratories (UL)
calibration audits
Act as salesperson that sold ISO 9000 Certifications to
customers
Increased ISO 9000 Certification package sales by 30% in the
first year
Single Point of Contract (SPC) for entire company's customer
base regarding all communications
Advanced Casting Technology, Bedford, MA
1982-1999
Annual $10 million sand and permanent mold non-ferrous foundry
specializing in pumps and valves for the aerospace,
automotive, and defense industries.
Process Engineer
Responsible for quality control, human resources, purchasing,
facilities, vendor and customer relations, OSHA inspections,
aircraft, and Department of Defense internal and external
quality audits while supervising 5 Engineering technicians.
Key Accomplishments:
Developed non-destructive x-ray techniques on aircraft
castings to reduce scrap rate by 70%
Design x-ray fixture and conducted quoting
Obtained Level III Certification in x-ray
Develop proto-types and initial tooling concepts for products
Constructed work procedures and inspection requirements for
produced products
Act as Union liaison between management and manufacturing
Implemented computerized job tracking system to conform to
MIL-SPEC regulations
Developed ultra-sonic measuring technique on aircraft pumps
reducing both labor and scrap rate by 50%
Developed procedures and quality control manual to meet
MIL-SPEC regulations.
Education B.S. Industrial Engineering
Wentworth Institute of Technology
Boston, Massachusetts.
Commonwealth of Massachusetts Certified Emergency Medical
Technician (EMT)
Licensed AHA CPR instructor.