Donald J Brunette
**** ******* **** . ******, ** 49221
H 517-***-**** . C 517-***-****
acn36u@r.postjobfree.com
Summary
A high energy and goal-oriented professional with over twenty five years of
progressive experience in Chemical Manufacturing, responsible for value
added production solutions including:
. Facilitation of lean teams to improve production efficiency and safety
performance while reducing headcount.
o Institutionalized lean initiatives throughout facility using
Kaizen, 5S, and SMED principles, this has helped reduce
equipment repair costs by a minimum of 10% in all departments of
the facility
. Haz waste reduction initiatives that have led to 90% reduction in
overall haz waste costs year on year.
. Process improvement, improved tableting, centrifuge, and reactor
operations leading to improved yield along with higher equipment
efficiencies (OEE)
. Budget containment, specifically ensuring that all budget commitments
are met from conversion costs, to overall labor and overtime costs.
Work Experience
Great Lakes Chemicals, a Chemtura Corporation Subsidiary
2011 to present
Adrian, MI
$2.3 Billion Dollar Global Manufacturer of Specialty Chemicals.
Production Manager
. Manage site operations in a UAW setting including resource
utilization, production demand, scheduling, raw material logistics,
and industrial relations.
. Monitor and track raw material utilization, ensure processes are
performing as expected, use data to prioritize process improvement
projects.
. Participate in and prioritize with on-site, and off-site management on
capital prioritization and planning. This is done on an annual basis
as well as a 5 year plan, using site needs as well as aspects and
impacts analysis to ensure safe and efficient working conditions.
. Prioritize with on-site management team Preventive Action planning via
ISO 9002 standards.
. Prioritize with site management annual EHS initiatives including
Responsible Care annual plan:
o Site RC 14000 internal auditor
. Oversee and revise all site production work instructions including all
PSM covered processes.
. Participate in all annual PHA events per regulatory requirements and
implement associated changes/improvements.
. Training responsibilities:
o Training and validation of competency of all employees in
various departments to ensure safe and efficient operations.
o PSM refresher training
. Serve as backup to Plant Manager in his absence.
Chemtura Corporation 2006 to
2011
Adrian, MI
$2.3 Billion Dollar Global Manufacturer of Specialty Chemicals.
Operations Superintendent
. Managed site production employees, including the prioritization of
resources to complete production requirements.
. Participated in headcount reduction in 2008 to ensure plant viability,
this led to going from 3 shifts down to 1 shift, along with this there
was a major reduction in staff headcount which led to reduced on site
management support
o Associated duties were disseminated among remaining staff
. Responsible for maintaining a budget that ensured site viability,
conversion cost containment, while a spike in costs occurred in 2008
the following years conversion costs were maintained at or near two
and three shift costs by using various lean tools and initiatives.
. Facilitate Chemtura Lean and Six Sigma program (CLASS), specifically
operations related cost containment Kaizen projects focused on
streamlining plant operations, reducing operating cost, and improving
workforce efficiency.
Great Lakes Chemical Corporation (BioLab)
2004 to 2006
Adrian, MI
$1.5 Billion Dollar Global Manufacturer of Specialty Chemicals.
Dryside Area Supervisor
. In charge of dryside operations compacting (Chillsonators), tableting,
and packaging of finished goods.
. Institutionalized 5S initiatives that led to reduced injury frequency
in labor intensive areas.
. Improved ergonomics in packaging department leading to record breaking
safety performance, as well as increased throughput
. Used various trending tools to zero in and improve equipment
throughput, specifically Wonderware (PLC) for various process
monitoring as well as Six Sigma tools to enhance process knowledge.
Great Lakes Chemical Corporation (BioLab)
2003 to 2004
Adrian, MI
$1.5 Billion Dollar Global Manufacturer of Specialty Chemicals.
Training Coordinator
. Responsible for standardization of training practices including:
o The introduction of standard training module templates.
o Through collaboration with hourly union personnel and staff
extracted best, most up to date work practices.
o Standardization of work instructions, and continuous improvement of
ISO 9000 standards for the site.
Great Lakes Chemical Corporation (BioLab)
1997 to 2003
Adrian, MI
$1.5 Billion Dollar Global Manufacturer of Specialty Chemicals.
Production Supervisor
. Responsible for front line operations including:
o Responsible for ensuring a safe, consistent working environment,
producing quality material, and meeting or exceeding daily
production goals.
o Worked rotating shift with a crew of 12-15 employees at any given
time.
o Coordinated with 3 other Supervisory personnel to help create a
team environment.
o Responsible for the development of hourly Union employees,
specifically job expertise in each respective arena of the facility
as well as succession planning.
o Managed daily maintenance requirements per shift and prioritized as
needed to ensure safe, productive working conditions.
o Responsible for providing a work environment built around personal
accountability, from this in some cases provided necessary
disciplinary recommendations as well suggested development
opportunities to HR .
Great Lakes Chemical Corporation (BioLab)
1989 to 1997
Adrian, MI
$1.5 Billion Dollar Global Manufacturer of Specialty Chemicals.
Chemical Operator/Technician
. In the 8 years I spent as a production employee I became familiar with
every process of the facility, specifically:
o Responsible for quality production of BCDMH, and DMH material at
the front end of the process, as well as wastewater treatment, and
railcar unloading/monitoring of Bromine, Chlorine, Ach, Caustic,
and Ammonia from tank wagons.
o Ensured compliance of environmental requirements, including the
monitoring of scrubbers and the calibration of pH probes as needed.
o Ran centrifuge flash dryer operations extracting of liquid from a
slurry and drying of the associated wet cake
o Chillsonator operations as well as tablet machine operations.
Education
Siena Heights University - Adrian, MI
B.S. Business Administration, August 2010
Jackson Community College - Adrian, MI
Associate of Business Administration, May 2009
Certifications
RC 14000 Internal Auditor Certified, Chemtura Corporation - August 2010
Six Sigma Green Belt Certification, Chemtura Corporation - 2007
Hazmat Technician Level
Professional Affiliations
Sigma Beta Chi
Computer Skills
SAP
TC Plus Payroll
MiniTab 17
Microsoft Office
Limited RS Logix