Jack R. Wagner
Springfield, MO 65807
acn2db@r.postjobfree.com 417-***-**** (C)
LEAN MANUFACTURING EXECUTIVE
Energized executive with domestic and international manufacturing
experience in Asia and Europe. Experience with three Automotive OEM's,
Volkswagen of America and Volkswagen Germany, Chrysler and Ford Motor
Company. Accomplished success with New Model Launch, Plant Startups,
Quality Control.
~International Experience ~Strategic Planning ~New Model Launch
~Multi Plant Management ~Plant Startups ~Financial Controls
CAREER ACCOMPLISHMENTS
. Ford Truck F-150 new model launch with the Aluminum Body
o Member of Ford Executive Launch team
. Developed R&D green technology, low emissions fuel hose working with
Dupont for Ford Motor Company
. Skilled in the Toyota Production System. Trained by Yoshiki Iwata
student of Taiichi Ohno, founder of the Toyota Production System.
. Restructured Chrysler UAW manufacturing plant, resulting in $60M
turnaround
. Launched eco-friendly water borne paint systems at Chrysler
Corporation
. Accomplished success with 3 OEM'S and 11 different Assembly
manufacturing sites with different cultures and expectations.
. Orchestrated four (4) successful turnaround operations
SETI Manufacturing Tracker Marine
New Venture Gear Smith
Corporation
PROFESSIONAL EXPERIENCE
The Productivity Team, Troy, Michigan
2012-Present
Lean Engineering Consulting Company
Sr. Consultant / Executive Project Manager, Ford Motor Company
. Ford launch team executive on the new Aluminum F-150 Truck
. Instrumental in F-150 launch acceleration plan, training and
scheduling of 3 crew manning, responsible for the release and hold
quality program
. Accomplished 49% improvement in dealer warranty at Ford Chicago
Assembly in nine months with 25 employees using blueprint mapping,
work station analysis
. Directed 150 employees at six domestic shipping ports for Ford Export
resolving numerous quality issues
. Directed 87 employees in 7 assembly plant locations, reducing Ford
dealer warranty by 10% in three months
JACK R. WAGNER
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Color Works Industries LLC, Springfield, Missouri 2005-2012
Executive Management Company Focused on Strategic Competitive Manufacturing
President
. Former partner in start-up business for Kenworth Heavy Truck
warehousing/parts
. Established J.I.T. engine sequencing center for Kenworth Truck,
resulting in $2M+ logistical savings, year-over-year 2011
. Increased productivity of painted parts on military MRAP armored
vehicles by 10% in 30 days for Force Protection a major military OEM
contractor
. Exceeded expectations with the strategic planning and launch of a
greenfield manufacturing site for Metaldyne Corporation a Fortune 500
automotive supplier in South Korea, ahead of schedule and on budget
SETi Manufacturing, Pensacola, Florida 2002-2004
International Automotive Elastomer Company with sales of $60M
Chief Operating Officer
. Directed 865 employees in four different locations
. Improved overall manufacturing quality and efficiency by 20% in one
year
. Turnaround of Kitco site, losing $500K per month to break even in 16
week
Bass Pro / Tracker Marine, Springfield, Missouri 2000-
2002
Worldwide Manufacturer of Metal and Fiberglass Boats with Sales of $400M+
Vice President
. Directed 1,070 employees in six different locations (across 4 states)
. Improved efficiency of manufacturing performance by 24% in 10 months
. Turnaround of Clinton site, losing 200K per month, break even in 10
months
. Instituted modular assembly in six locations saving $300,000 annually
New Venture Gear, Troy, Michigan 1997-2000
Manufacturer of Automotive Driveline Systems with two billion in sales.
Vice President
. Directed staff of 10 managers and 2,300 UAW employees
. Restructured GM UAW plant cellular manufacturing, resulting in $60M
turnaround
Smith Corporation, various manufacturing assignment
1994-1997
Chrysler Corporation, various manufacturing assignments
1982-1994
Volkswagen Manufacturing of America, New Stanton, Pennsylvania
1977-1982
Automotive Manufacturer
Supervisor, New Stanton, Pennsylvania
. Wolfsburg Germany 2 year assignment for Volkswagen of America
EDUCATION
BBA Walsh College; Troy, Michigan - B.B.A. (Economics)
Microsoft Office