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Engineer Maintenance

Location:
Dubai, DU, United Arab Emirates
Salary:
As per company policy
Posted:
January 27, 2015

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Resume:

MANOJ RAI Mobile: +971*********

+971*********

Electrical & Automation Engineer with 10 years Exp.

Summary

* . * ********* ******** **** over 10 years of experience in the

field of managing Hot Rolling Electrical & Automation

maintenance. Have good experience in Rolling Mill automation based on

Siemens (TCS, Simadyn- D, S5, S7 PLC), GE Phanuc PLC. Gained rich

experience in maintenance and troubleshooting of all types of

Drives,HT/LT Breakers, Transformers,MCCs.PCCs, Hydraulics system,

Servo valves, Moog valves, High pressure Descaling system, EOT Cranes,

DC/AC motors and Utilities etc. in Hot Rolling Mills producing flat

product as well as long products.

2. Effective Spares planner as well as manager.

3. Capable to optimize the process of Hot Rolling by analyzing the

problems and contribute for better productivity & increased system

reliability.

Specialties

1. Trouble-shooting in Industrial system by using proper analytical,

systematical & technical approach.

2. Result oriented with maximum possible perfection in tasks.

3. Adheres time-line and Quality of job strictly.

4. Innovative & Creative.

Experience

1) Electrical & Automation Engineer [pic]

Emirates Iron & Steel, UAE Sept 2012 - present ( 2 Years 4 months)

Rolling Mill (0.8 MTPA Bar Mill) Project Commissioning and Maintenance.

1. Responsible for Cold & Hot commissioning of Roughing, Intermediate &

finishing mill

2. Done commissioning for EOT crane & Magnet cranes.

3. Done cold and Hot & Cold commissioning for Water Treatment Plant.

4. Maintenance of in Wire rod and Bar Mill, Preventive and corrective

maintenance for both Mill,

5. Done commissioning for EOT crane & Magnet cranes.

6. Coordinated with Hydraulic and Mechanical department to improve Mill

performance. .

7. Successfully handling maintenance of Coil and Bar Mill Electrical &

Automation,

8. Breakdown and Cobble analysis as per requirement of production

department and improvement if needed

9. Safety interlock provided as per request of Mechanical department and

tested with production.

10. Improvement in S7 program and WinCC as per production request.

11. Dealing with the drawing and documentation used for both Mills.

12. Directing and motivating workforce; imparting continuous on job

training for accomplishing greater operational effectiveness.

13. Implementing maintenance schedules for carrying out periodic checks to

ensure performance of various equipments.

2) Manager (Electrical & Automation (Level -1&2) [pic]

Essar Steel India Ltd,Hazira, Gujrat. 21June 2010 - Sept 2012 ( 2 years

3month )

Hot Rolling Mill ( CSP) Project Commissioning and Maintenance.

1. Procurement of instruments after completion of project, and provide

technical recommendations to purchase deptt.

2. BOQ checking, Cable Scheduling and laying, modification of tray route.

3. Testing and commissioning of Mill Instruments.

4. Testing and commissioning of IMS & KELK Gauges. Knowledge gained of

calibration, trouble shooting & maintenance of Instruments and Gauges.

5. Erecting, testing and commissioning completed of all Roll Shop equipment

including Roll Grinding Machine.

6. Regularly do maintenance of LOGIC CAD, WINCC, S7 400,300,200 PLC

supplied by Siemens. Also, maintain instruments for Mill.

7. Having thorough knowledge of ABB Drives, motor starter control, motor

protections. Maintenance of Sinamics drives system for operating,

monitoring S120 and SM150.

8. Contribute in eliminating problems through analysis of failure in Hot

Strip Mill.

9. Breakdown analysis of the Plant by analyzing event logs and trends on

HMI, Safety matrix and cause & effect.

10. Interpret and Read all the Electrical wiring drawings, PLC logics

drawings, Instrument hook ups and specifications so as to carry proper

maintenance.

11. Gained knowledge of P&I Drawings used for pneumatic and hydraulics

piping.

12. Day to day manpower planning and execution of project with safety

precaution.

13. Spare planning & inventory control co-ordination with store and

purchase.

14. Maintain records of preventive maintenance, calibrations as per the

work instructions and procedures. Modification carried out if needed

maintain all the records. SAP maintenance module issuing purchase

requisition orders, maintain Elect & automation spare parts, preparation

of SAP electrical

15. Supervision and Maintenance of the Electrical systems HT and LT with

responsibility.

Project :

1. Key Member of project team involved in commissioning Finishing Mill of

& stands.

2. Responsible for commissioning Mill remote ET Stations.

3. Responsible for commissioning of Furnace,Mill & Down coiler Grease

system based Siemens S7 300 PLC

4. Actively Commissioned the Descaler Unit of Hot rolling mill.

5. Worked in project of Tunnel Furnace commissioning Worked in project of

Cooling Bed Roller Table Project. After completion worked on roller

table auto logic and made run R/T in auto mode.

6. Testing and commissioning of Mill Instruments.

7. Testing and commissioning of IMS & KELK Gauges. Knowledge gained of

calibration, trouble shooting & maintenance of Instruments and Gauges.

8. Responsible of Crane commissioning of Mill & Coil Yard area.

3) Training Engineer to Assistant Engineer (E &A) [pic]

Ispat Industries Ltd Mumbai, India June 2006 - June 2010 (4years )

Worked as Asst. Shift In charge of E&A for Rolling Mill. Responsible for

all type of maintenance., modification, troubleshooting in Mill area.

Hands on Experience in following areas:-

1. DC & AC Drives:

Siemens ( SIM-K/KC analog/digital 6RA-20, 6RA-22, 6RA-70, SIM-D,),

Allen Bradly (1395), ABB( Tyrak-8D ). AC: Siemens Master Drive (DR-

70),Siemens 6SE70, Allen Bradly 1336, ABB ACS800/600/550 series, Schneider

Altiver drives

2. PLCs

: Siemens ( Simatic S5 Series i.e. 95U,100U,155U, S7 PLC and Simadyn-D),

Allen Bradley, ABB ACS 800M & GE PHANUC (VME Probas).

3. AC/DC Motors

: Operation & Maintenance of AC motors up to 1250 Kw, DC motors upto 7000

HP.

4. DCS / SCADA:

Siemens Coros/WIN-CC

5. EOT Cranes:

Maintenance. /troubleshooting (Upto 125 MT load capacity)

6. Transformers:

Operation & Maintenance. of different rating of transformer (Upto 10 MVA.)

7. Switch Gear (HT/LT):

ACBs, OCBs,VCBs of GEC, L&T, C&G, EE make (operation & maintenance)

8. Protection System and Relays coordination:

Operation/Setting/Co-ordination of different types of relays ( IDMT, SR21,

Thermal, Micro-processor Based relays like SR61, 7SJ6005 etc.)

9. Spares Planning and control: Planning of spares for different equipments

and maintain them at optimum level

10.Cables size calculations, Capacitors Bank capacity calculation,

Calculation of load currents & design of PCC/MCC based on calculation for

new projects/modification of existing system

11. Others (Utilities) : Hydraulic controls (Servo, Pneumatic, Proportional

valves), actuators, Automatic Strapping m/c, High pressure Descaling system

etc.

12. TPM/Q-SHE/5-S : Rich experience of different Quality systems activities

like TPM, 5-S etc.

Saptarishi Electronics Enterprises

May 2005 - June 2006 ( 1 years 1 month )

Worked as Junior Electronics Engineer at M/s Saptarishi electronics

Enterprises. Responsible of testing the Electronics Component. Also

checking the PCB.

Traning

1. Attended 05 days on the job training on V/f controlled AC Drives

(Siemens Master Drive) by M/S Siemens Ltd.

2. Done Training on SAP,TPM,Six sigma. At Ispat Industries Ltd.

Manegerial Skill

* My interpersonal skill gives me privilege of enjoying excellent

relations with all levels Working & Facilitation Skills - to get the

best out of the team .

* An active member of a team and would love to work in a team.

* In-depth analyses of the problem within the time limit i.e. Analysis

with Sense of Emergency.

* Always try to make realistic time table to follow it.

* Believe in having meetings to utilize the collective skills of a group

of people working on common problem.

* Always take total responsibility for my own actions and the job being

carried out under my supervision.

Education Qualification:

1 Master of Technology in Electrical Engineering. - Final Semester appeared

2 Bachelor of Technology in Electrical Engineering- 62 %

3 Diploma in Industrial Electronics - 67 %

PERSONAL INFORMATION:

Name : Manoj Ramsuraj Rai

E -mail : acn1kh@r.postjobfree.com/acn1kh@r.postjobfree.com,

Gender : Male

Marital status :Married

Nationality : Indian

Notice period : 2 month

Current salary : 12000 AED/month

Passport Number : H788366

Date of issue : 13/08/2009

Date of Expiry : 12/08/2019

I Hereby declare that the information furnished in this document is true to

the best of my knowledge

Place : Abu dhabi.

Date : 02/01/2015



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