CHARLES McCAFFREY

916-***-****

acn0yt@r.postjobfree.com

OBJECTIVE:

Chemical Engineer seeks a process design, process engineering or EHS

position. I am a results-driven and detail oriented professional with

twenty years' of experience in the areas of process design, process

engineering, regulatory compliance, and technical sales. I am known for

exceptional planning, organizational, operational, and conceptual skills.

TECHNICAL SKILLS:

. Managing and Designing PSM/RMP/CalARP programs

. Managing Capital Projects, Supervising Project Team, Managing Budgets

/ Schedules

. Process Troubleshooting and Optimization

. Six Sigma / Lean (Kaizen) / ISO

. Process Hazard Analysis, Management of Change

. Managing Mechanical Integrity Program and Performing Equipment

Inspection

. Performing Compliance Audits and Incident Investigation

. Writing SOPs, Conducting Operator Training, Conducting OSHA Training

. Developing Process Safety Information (P&IDs, equipment lists,

hydraulic studies, line lists, heat and material balances, vessel

designs, equipment data sheets)

. Performing Process Simulation (TSWEET / PRO II / HYSIS / ASPEN)

. Word, Excel, PowerPoint, SAP, Visio

SUMMARY OF EXPERIENCE:

Condor Earth Technologies, Roseville, CA 2013 -

2014

Process Safety Management Specialist

. Responsible for managing and executing chemical risk management

related projects as part of a multidisciplinary team using detailed

knowledge of federal and state EPA and OSHA requirements for RMP / PSM

Programs

. Organized and facilitated Process Hazard Analysis

. Wrote RMP/PSM Programs and Emergency Action Plans

. Conducted compliance audits

. Constructed P&IDs, sized relief valves, compiled process safety

information

. Conducted OSHA training for clients (PPE, Hazard Communication,

Respirators, etc.)

Agrium, West Sacramento, CA (Contract through Aerotek) 2012 -

2013

Plant Engineer

. Organized and facilitated Process Hazard Analysis of nitric acid plant

. Managed capital projects (300K-500K) using SAP

. Designed and installed a nitrate removal system for wastewater

. Managed PSM Program (MOCs and Mechanical Integrity Program)

. Provided process troubleshooting of fertilizer plant operations

. Updated P&IDs

. Constructed corrosion rate / remaining life spreadsheets for key

equipment

. Performed equipment inspections and generated inspection reports

Fluor Corporation, Aliso Viejo, CA 2006 -

2011

Process Design Engineer

. Performed numerous process simulations of Fluor's Econamine FG+ plant

technology using Aspen Plus / HYSIS simulation software

. Developed multi-million dollar feed packages for Carbon Capture

Systems including Sask Power, Country of Norway, and many European

energy Producers such as Eon

. Contributed in process advancements such as the use of amine

reclaiming technology

. Completed hydraulic studies, line lists, heat and material balances,

vessel designs, equipment data sheets, P&IDs, and PHAs

. Led design reviews at customer locations

. Developed a simulation of a two-stage direct contact cooler to remove

trim sulfur dioxide from the incoming flue gas

. Performed a study to install a complete amine testing laboratory

Huntsman Chemical, Roseville, CA 1999 - 2004

Technical Support Engineer

. Made technical visits to major West Coast clients such as Chevron

Texaco, Exxon Mobil, Tesoro, and Shell

. Optimized customer amine systems using operating data and lab analysis

. Performed process simulation using TSWEET to model proposed amine

systems

. Attended technical conference (refineries / gas plants) and generated

technical bulletins

. Conducted amine system training for process engineers

General Chemical, Richmond, CA 1995 -

1999

Process / Project Engineer

. Developed many projects for the plant (200K-400K) including initial

conceptual design, appropriation requests, budgeting, supervising

project team, process control design, engineering calculations, cost

estimation, procurement, operator training, writing SOPs, and startup

. Managed engineers, operations supervisors, maintenance supervisors;

led process design reviews

. Conducted OSHA training and incident investigation

. Constructed gas flow model of plant which identified a large blockage

in exchanger

. Performed detailed pressure / oxygen surveys of plant to optimize

production

. Conducted plant PHA (HAZOP) / Constructed P&IDs of plant from scratch

. Wrote procedures for ISO certification

EDUCATION:

B.S., Chemical Engineering, Magna Cum Laude, California State Polytechnic

Univ., Pomona

TRAINING / CERTIFICATIONS:

. OSHA Hazardous Materials Technician

. OSHA Incident Command System

. TWIC Card

. PRO/II Simulation Courses

https://www.linkedin.com/pub/charles-mccaffrey/48/865/665/

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