Swapan Rahman
Needham, MA ***** acn00v@r.postjobfree.com (H) 781-***-**** (C) 617-***-****
SENIOR MANAGERIAL EXECUTIVE
Transformational Leader. Excels at developing break-through strategies, integrated business plans for growth and game
changing innovation. Leadership experience driving high-performing teams, achieving revenue, profit and growth
objectives, utilizing certified Six Sigma Black Belt skills and Lean expertise in manufacturing and financial industries.
Lead organizations through extraordinary change ; determining optimal organizational structure to achieve maximum
financial performance, reduce operating expenses, improve quality, improve on -time delivery, improve client experience
and increase employee satisfaction to achieve organizational goals.
CORE COMPETENCIES
Manufacturing & Financial Operations Lean/Six Sigma Black Belt Certified Transaction Processing
Business Process Management ISO 9000:2001/2008 Project Management
Product Development Operations Management Process Improvement
Strategic Plan Development & Business Innovation Change Management
Implementation Fraud Mitigation
KEY ACCOMPLISHMENTS
OPERATIONAL EFFICIENCY – manufacturing & financial services industries
Institutionalized metrics tying process, performance and people development to business objective resulting in
80% of employees cross-trained, less than 1% missed service level agreement and 70% reduction in defect.
Improved check processing productivity by 15% by consolidating functio ns and streamlining processes
Integrated print and statement operations into one function while reducing overall staff by 20% .
Reduced manufacturing cost 10% every year from 1991 to 2003 by efficient use of equipment and raw materials .
Created Production Planning function, resulting in 99% on time delivery, ten years in a row.
Implemented Six Sigma process for order-to-cash project, resulting in 50% improvement in accounts receivable ;
Improved product quality from 44% to 98% and margin by 60%.Increased productivity 33% without sacrificing
product quality and without additional equipment or labor .
Developed labor-to-machine program to reduce total labor cost annually by 20% without reduction in output.
Created QC procedures and guidelines; established di agnostic protocol on failed products to learn and minimize
failure rate; resulted in decrease of product failure from 20% to 5% from 1989 to 1993 .
EXECUTIVE LEADERSHIP – Expertise across multiple sites, states, shifts operations and virtual management
Senior leader for Personal Insurance Claims fraud investigation. Increased detection, investigation and mitigation
of non-meritorious claims resulting i n 20% increase in Loss Mitigation.
Senior leader for Cash processing. Processed more than 1.3 million cl ient deposits consisting of 600 million bills
per month and monthly cash demands of $4.0 billion. Managed staff of 600 with an annual budget in excess of
$50 million. Managed 19 sites in 10 stat es for cash counting, sorting and order fulfillment. Technology &
Operations Market Leader in MA, RI and ME for internal business partners and charitable organizations
Senior Executive for Mass. for all transaction services operations. Led Check Processing, Encoding, ATM Deposit
Services, Cash Vault, Returns & Exceptions, and Reject Item Repair at 3 sites in MA and NY. Managed staff of
500 employees with annual budget of $300 million . Led Print & Mail operations with an annual budget of $150
million, 300 associates and 600+ million mailings yearly representi ng 54% of nationwide mailings.
Senior Manager for manufacturer of industrial gas separation membrane; Led end to end operation from
procurement, multi shift production, inventory management, order fulfillment and regulatory compliance. Managed
annual budget of $10 million, 100 plus employees and multiple product lines. Managed plant sale, equipment and
technology transfer and closure.
SIX SIGMA, PROJECT & QUALITY MANAGEMENT SYSTEMS – manufacturing & financial services industries
Fulltime Six Sigma Black Belt project leader - Led cycle time reduction, quality enhancement and market growth
projects. Completed two projects per quarter to deliver $250,000 savings each to the bottom line .
Championed Six Sigma projects to improve equipment utilization by 80%, improve equipment reliability by 50%,
reduce processing time by 15%, reduce inventory cycle time by 33% and reduce Federal Reserve Bank cross
shipping fee by 31%.
LEAN & PROCESS IMPROVEMENT – manufacturing & financial services industries
Innovated and implemented Single Touch/Straight through Processing using Lean co ncept for cash counting and
sorting resulting in 9% improvement in productivity, 5% improvement in unit cost and 20% improvement in defect
reduction.
Increased manufacturing capacity and product throughput 133% from 2007 to 2008 through the integratio n of new
equipment and Lean manufacturing concepts at print & mail business unit .
Swapan Rahman acn00v@r.postjobfree.com (H) 781-***-**** (C) 617-***-**** Page Two
LEAN & PROCESS IMPROVEMENT (CONT’D)
Trained & implemented world class manufacturing processes : sustainable 5S, Just-in-Time production, Standard
documents, Lean principles, Value Stream mapping to all employees to reduce defects, increase efficiency and
empower employees to exceed customer e xpectation. This resulted in improved efficiency by 10% and reduction
in Failed Customer Interaction by 11% for Print & Mail operation.
Improved Overall Equipment Effectiveness (OEE) from 35% to 70%; Productivity from 960K mailings to 2,520K
mailings/FTE annually and reduced unit cost by 43%.
Developed and implemented Total Preventive Maintenance program and diagnostic protocol, increasing
equipment uptime from 65% to 98%, and reducing part replacement and incorrect diagnosis rates by 40%.
Obtained Process Excellence and ISO 9001:2001/2008 certification for printing and mailing of cus tomer deposit
statements. Obtained ISO 9001:2000 certifications for membrane manufacturing.
Managed Quick Business Deposit product insourcing from external processors to in house cash vaults resulting in
cost savings of $5 million.
Managed manufacturing for point-of-use nitrogen membrane modules which won the Plant Engineering Magazine
2002 award for Compressed Air Product of the Year .
STRATEGIC PLAN DEVELOPMENT & IMPLEMENTATION – manufacturing & financial services industries
Developed and executed on multi -generational strategic plan involving consolidation and outsourcing to migrate
to variable cost model. Reduced operating cost by 10% in 2011 and expected to reduce 15% by 2014
Developed and implemented strategic plan consolidating 21 print and insertion sites into four end state sites.
Produced consistent 17% annual unit cost reductions while reducing customer escaped defects by 97%.
Evaluated and implemented major strategic decisions facing product manufacturing. Introduced new product in
point of use nitrogen and dry air use in record time for the company with 40% margin.
PROFESSIONAL EXPERIENCE
LIBERTY MUTUAL INSURANCE 2012 - Current
BUSINESS EXECUTIVE – Manager, Personal Insurance Claims, Special Investigations Unit (Feb.2012 – Current)
BANK OF AMERICA 2005 - 2011
BUSINESS OPERATIONS EXECUTIVE – Cash & Transportation Services (2010 - Nov.2011)
OPERATIONS EXECUTIVE – MA. Check, Cash & Exceptions Processing (2009 – 2010)
OPERATIONS EXECUTIVE – East Region - Print / Finish & Mail Processing (2007 – 2009)
OPERATIONS MANAGER – Operational Site Manager (Malden, MA) (2005 – 2007)
1983 – 2005
PRAXAIR, INC., Danbury, CT
The largest industrial gas company in North America and one of the top three worldwide .
Innovative Membrane Systems - fully owned subsidiary of Praxair
PROJECT MANAGER, NAIG Six Sigma Organization (2004 – 2005)
MANAGER, MANUFACTURING OPERATIONS, Innovative Membrane Systems (1993 – 2004)
SENIOR MANUFACTURING & DEVELOPMENT ENGINEER, Innovative Membrane Systems (1983 – 1993)
PROFESSIONAL HONORS
Bank of America
Senior Leadership Forum - 2011
Stock Options Award 2005 to 2010 – Recognition for Excellence
Leadership Development – Leader Forum III – Key talent development
SPIRIT Medallion 2008 – Recognition for leading lean manufacturing ;
Award of Excellence 2006 – Recognition for top 1% of performers
Praxair Inc.
Special Recognition Awards – Recognition for Excellence, 2003 and 2004
Praxair Inc. Stock Options Award – Recognition for Excellence, 1994 and 1996
Union Carbide’s Chairman’s Award 1991 – Recognition for Technology Leadership
PROFESSIONAL DEVELOPMENT AND ACCREDIDATION
Six Sigma Black Belt Certified • Six Sigma Champion • Sustainable 5S/Lean • two patents on Thin Film Applicator Device
EDUCATION
Northeastern University, Boston, MA.
M.B.A. – Operations Management, magna cum laude (attended part-time while employed full-time)
Honors: Beta Gamma Sigma – Business Honors Society
BS, Chemical Engineering, cum laude (participated in renowned co-operative education program)
Honors: Tau Beta Pi - Engineering Honor Society, Omega Chi Epsilon - Chemical Engineering Honor Society