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Development Manager

Location:
India
Salary:
USD 50000 PA
Posted:
November 06, 2014

Contact this candidate

Resume:

Curriculum vitae

Adesh Katariya

H. N.- *G-****, AWHO, Greater Noida

Distt. – Goutam Budha Nagar, U.P.,India

E-mail:- acgm36@r.postjobfree.com

Contact no: -095********

Career Objective:

To acquire a position that provides me the opportunity to use my technical, analytical and organizational skills

to benefit my employer, while obtaining new skills and opportunities that offer me professional as well as

personal growth .

Working Experience

Currently working in Tirupati Inks Ltd., Gr. Noida as Manager- R&D (UV&WB) from 06.08.2011 to

till now.

Worked in Siegwerk India Pvt. Ltd from 26-11-2007 to 05.08.2011 as Sr. Executive.

Worked in Uflex Ltd.( Converting Div.) from 01-08-2006 to 26.11.2007 as Officer.

Completed Industrial training of Ind. Chem. Project From fab.2005 to June 2005 in Flex. Industries

Ltd. Noida and summer training of 2 months in I.G.L. Kashipur

Job Profile:

1. Development of new Inks and coatings technologies based on UV Curable and Water Borne systems

according to the technology roadmaps of my company.

2. Mainly responsible for New Development, existing products innovation, cost reduction and projects

reports generation.

3. Heavy involvement in new projects from marketing (concept of development to pilot manufacturing to

trial to production)

4. Prepare Technical Literature(TDS, MSDS and presentations etc.) of newly developed ink systems

5. Ensure that customers, Sales and Application Engineers have all technical information required to

properly cure and use new ink systems.

6. Ensure secrecy of company’s intellectual properties of responsible area.

7. Stay current with patents and chemical literature.

8. Supervise projects and experiments assigned to sub-ordinate chemists or R&D technicians.

9. Show creativity and resourcefulness to come up with solutions to issues which may arise during the

development process and/or in anticipation to issues which may come up in pilot plant or

manufacturing, QC and TSS.

10. Making the Testing regimen for in-coming raw materials, FG Testing and Process Parameters

11. Retrieves safety approvals, Right to Market, codes new raw materials, and issues Ingredient Listings,

Keeps accurate and precise records.

12. Ensured safety of all sub-ordinates, working in UV Curable +WB inks Section.

13. Ensure availability of all required raw-materials (including separate R&D sub-store for RM and under-

observation Inks), chemicals, Instruments and general use items.

Development Projects Handled:

A. UV Curable Projects:

UV Coatings: Develop various coating systems with full break-up of raw materials. Select best and cheapest

raw materials (Monomers, Oligomers, PI, Synergist and other Additives) from different suppliers with

complete evaluation, cost negotiation from different suppliers like Allnex, Sartomer, Eternal, RAHN, DSM-

Agi, Lambson and some other Chinese source. Some Coatings are currently running well in Mkt. Important

ranges are as follows;

1. 5 Variants of Roller-Coater UV Coating ( as per final application)

2. High Quality, Low odour, High mileage UV Coating with 25 Sec viscosity(with FCB-4@25DC)

against highly demanding Wessco product.( Upgraded version also developed against USA Product)

3. Low odour, Low viscosity UV Coating for Met Substrates.

4. Two versions in Sheet-fed UV Coatings

5. 5-6 Variants of Texture and Special effect Coatings

6. UV Coating for Holographic application ( Also develop water based base coat for Special effect with

Normal UV Coatings)

UV –Flexo Label Inks–Full set of 18 Colours in two ink systems developed, one is low cost optimum

performance ink series and second one is high quality, low migration ink series. Both series are under market

introduction. Special features are as follows;

• Common ink systems for Paper, filmic substrates and Met. Substrates.

• Highly Transparent, High strength inks

• Close to Newtonian flow and excellent transfer.

• Suitable for wide range of Aniloxes

• Excellent curing while suitable UV Intensity applies.

Development of UV Offset Inks: Following series of UV Offset inks, developed

o UV Curable Offset inks for Paper Substrates

o UV Curable Offset inks for Filmic and Met Substrates

Development of UV LED Curable Flexo Inks and Coating: Developed Full set of UV LED Curable Flexo

Inks, UV LED Coating for Pharma application, UV LED Curable systems are under field Trial: Needs

improvement for processing and commercial viability.

In –Process Development of UV Curable Systems: Currently, I am leading following development projects

in my section;

o UV LED Curable offset inks for non-absorbent substrates

o UV Curable Dry offset inks

o UV Curable, low viscosity ink systems for Inkjet Printing

o UV Curable Adhesives

Support Projects/New findings/Various Studies during UV Projects / other short term Projects:

1. Development of Sun Light Curable Brushing Tint Lacquers for stone/Marble Coating

2. Study of shrinkage of UV Oligomers and Monomers

3. The Effect of Moisture on In-Cane stability and print performance of UV Curable systems.

4. Fine-tuning of UV coatings for remove curling issue in low GSM paper.

5. Study to minimize blushing effect in UV Coatings.

6. Study of Rheological behavior with different functionality monomers in various formulations.

7. Study of adhesion properties in UV coating Curable systems: Effect of base oligomer and Monomers.

8. Study of various Amine Compounds on curing rate of UV Systems.

9. Coating Characteristics of Hyper branched Urethane-Acrylate Modified Coatings.

10. Study of UV Curable Epoxy Acrylate Oligomer Modified with various modifiers.

11. Application Durability v/s Chemistry of UV Curable system.

12. Evaluation of Photo curing properties of Various Ingredients for UV curable systems.

13. The Effects of Optical brighteners and Silica Nano-particles on curing and coating of UV-Curable

Systems.

14. Study of factor affecting, adhesion of UV Flexo Coating for better adhesion on Water base Inks.

Future UV Curable projects: Letter Press and Screen Inks development – RM Vendor development / Testing

methods / Peer Review / Product Development and fine tuning for commercial success.

B. Synthesis /Development of Ink Ingredients (Reverse Engineering for In-house application):

o Developed Bis-Phenol-A Based Epoxy Di Acrylate and Metha Acrylate in lab, Pilot Plant label:

Commercial trials already approved at final application side. Evaluation of various Epoxy Pre-polymers

samples received from different suppliers: Study of Clarity, Rheology, odour, Moisture content, acid value

of Acrylated Oligomer and its impact on final coat /Print.

o Soya oil Epoxy Acrylate developed.

o Developed Dispersing agent (Monomeric) for Resin free and Resin Based grinding of water based

inks.

o Developed substrate wetting agent for water based systems.

o Developed Adhesion promoter for UV Curable systems for Olefin substrates.

o In-Process: Working on synthesis of Acrylate Monomers – some instruments awaited.

C. Water based Projects:

• Developed High Quality WB Narrow web Label Flexo Inks, common ink system for filmic, Met

substrates and Papers.

• Developed two variants in WB Craft Paper Inks: One for Slow speed conventional Plate –Coater

Machine and second for High speed –Flexo (Anilox) machines.

• Developed 8 variants of Aqueous Coating (for Sheet-Fed, Gravure and Flexo applications) including

offline as well as Wet on Wet aqueous coatings, Heat Resist Coating, heat seal coatings and blisters

coatings.

• Developed Water replatant WB Coating for Corrugation board to replace Wood packaging against

Michel men Product.

• Developed WB Inks for wide web gravure printing of Food wrappers and Packages. (Special initiative

to replace Solvent based ink with Water based inks with existing print performance and press speed).

• Developed special Aqueous coating for Wine Bottle labels superior Alcohol and Water resistance

coating.

• In-Process Water Based Projects:

o Water based Gravure ink system for Printing of Label of Soft Drinks over Pearlized BOPP.

o Poly Urethane Dispersion based lamination grade ink for Flexo as well as Gravure Printing.

o Water based Flexo inks for printing over HDPE Woven sacks with excellent nail and tape

resistance.

o Development of 3-5 variants of Aqueous coatings for barrier coatings with FDA approved

raw-materials ( Specially to replace Al- Foil of Flexible packaging laminates)

D. Others :

Sound knowledge of CP Inks and FPLI Systems like PU, NC-PU, Vinyl, Acrylic, PA and Mod.NC

Inks.

Various process used in SB Ink’s areas like Printing, lamination, Slitting, Pouching, Film production-

Cast and Blown, Metalizing, Extrusion Coating and Woven-Sack manufacturing.

Special work on pouches specimens development and design ( Side –Seal, D-punch,Side gusset,Zipper, Lap seal, Bottom gusset, Spout, Slider, and Three –D pouch etc. )

Legal Documents, Industry standards and systems: Sound knowledge of different legal regulations and

updation for various raw materials used in ink industry. Generation and updation of TDS, MSDS,

Product specifications, evaluation reports, Vender record and formulations + testing record

Taking initiatives to work with other elements(Converter, RM supplier, Brand Manager and Machine

manufacturer) for successful products launching and at the same time putting extra effort as 5 th

element ( as ink designer).

Educational and Professional Credentials:

1. Post Graduate Diploma in Plastic Processing & Testing (PGD-PPT) from Central Institute of

Plastic Engineering & Technology (CIPET) Lucknow, Govt. of India

2. MSc.( Applied Chemistry) from Kuvempu University

3. MBA in Operation Management from Sikkim Manipal University

4. BSc. (Chemistry + Industrial Chemistry )from M.J.P.R.U. Bareilly

Other Trainings:

2 Months Paulson training programme, U.S.A. (Software based training programme of various process

used in plastics industry) at CIPET Lucknow.

Training of industrial waste management, sewage & water treatment, pollution treatment as Project’s

trainee Chemist.

Internal auditor training of ISO: 9001 and 14000 from DNV.

“SAP Smart End Users” Training and SAP implementation in Siegwerk plant at Bhiwadi, India

Training on Citizen Security organized by U.P. Govt.

Computer Knowledge:-

o Diploma in Computer Application in grade ‘A’ from I.E.C Amroha, U.P.

o Efficient working in Excel, Word, PPT.

Project Reports Prepared:

Lean manufacturing

Production of BOPP film

Flexible packaging laminates

Various plastics pouch design like Side –Seal, D-punch,Side gusset,Zipper, Lap seal,

Bottom gusset, Spout, Slider, and Three –D pouch etc)

Seminars and Presentations:

o Future-of-Water-Based-Inks-in-India

o Surface-Tension-of-Liquids

o Application areas of PVC Polymer

o Handling of foaming issues in Water based inks

o Chemicals handling and precautions in Ink manufacturing

Some Innovative works/ studies with our Customers and Suppliers:

o Study of Gravure Cylinder configuration and Machine Modification for Water based Gravure inks

o Application side work with one European manuf. for Acrylic Emulsions for water based gravure inks

o Study of UV LED Curable coating v/s Conv. UV Curable coating( Applicability, Performance, Energy

consumption, final coating,Cost, Safety and impact on environment)

o Application side works with one European supplier on Vinyl Dispersion for water based gravure Inks.

o In-Process: Increasement of barrier properties of BOPP Films for flexible packaging laminates with

water based barrier coating.

o Development of primary coat (in aqueous system) over paper before metallization.

Special Achievements:-

In Social Activities:

Best cadet in N.S.S. camp

Two years certificate in N.S.S.

First prize in State Level speech Competition on “Madhya Paan Nished” organized by U.P. Govt.

Second prize in Sur -Tulsi Sahitya Prityogita organized by Hindu College Moradabad.

First prize in speech on the topic “Condition of AIDS in India at present time” organized by Ministry of

information and broadcast, Govt. of India

First prize on Quiz, recommended by rovers and rangers exhibition of M.J.P.R.U. Bareilly.

In Professional Field:

Works for Kaizen, 5-S as implementation team-member.

Team-member for setting of various formats and process implementation team.

Trainer, speaker for Internal training/Motivational programs of Tirupati Inks Ltd, some of the topics

are : 5-S, Lean manufacturing, Surface tension,Future of Water based Gravure Inks in India,

Chemicals handling and safety etc.

Interests and Hobbies:

Study new technologies-Patents, Current affairs, Playing Cricket and Music etc

Personality Strength:

Hard Working, Learning Attitude, Positive and Initiative

Personal Profile:

Father’s name : Shri Cheetram Singh

Date of Birth : 1/1/1986

Address : H.N.-50, Subodh Nagar, Amroha, Dist: -J.P.Nagar [U.P.], India

Nationality : Indian

Gender : Male

Family status : Married, one child( 5 years old)

Language Known : Hindi & English

I hereby confirm that the information in this document is accurate and true to best of my knowledge

Date : 17.10.2014

Place : Greater Noida, India Adesh Katariya



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