Roy R. Markwell

*** *. ***** *****

Muncie Indiana 47303

Cell Phone 765-***-****

acgkol@r.postjobfree.com

Summary:

. A dedicated engineering professional with extensive experience working

with manufacturing and quality departments.

. Experienced with R-R Phase I&II Projects with the responsibilities in

the area of Gears, Turbine Spacer, Prop Shaft, Carrier and Torque meters

shafts.

. Worked on part process routings and manufacturing process drawings, this

resulted in cutting out three months of the original quoted rollout time

for these 27 gear component parts.

. Assisted Quality Control with any quality issues that arise in the

manufacturing of parts.

. Performed programming of CNC equipment, generating new part programs, re-

op programs, and also providing program edits due to ECR changes.

. Experienced with manufacturing procedures and modify accordingly to trial

or production data to help reduce the cost of part tooling and to improve

tool life and performance.

. Determined usability and rework methods of component parts that have been

rejected by inspection. Initiate and incorporate project cost saving

ideas.

. Knowledge in CMMI, AS 9100 and Nadcap certification for special

processes.

Skills:

. Gear & Spline Processing

. Steel Shaft & Carrier Processing

. CNC Programming

. Proficient in all MS Office applications

Education:

. Undergraduate Courses in Manufacturing Technology Ball State University,

Muncie, In

. Undergraduate Courses in Business Management ICS, Scranton, Pennsylvania

Course and training

. Quality Training in Six Sigma, Quality management, Quality Planning

. Gear Basic. LMS Classes, Rolls-Royce, Indianapolis, IN.

. Supplier FAIR Process Overview, Supplier Scorecard.

. EDS1306 Training Awarded Signoff Stamp.

. Lean Manufacturing Employee Training from Lean Manufacturing Workshop

BWA.

. Root Cause Analysis Class from Apollo Root Cause Analysis.

. TS16949 Q.S, APQP, FMEA, Process Control Plan, Control Metrics &

Documentation Manager from Powerway Institute, Indianapolis, IN.

. Gear Basics, Broaching Technology, Advanced Gear Processing and

Manufacturing, Induction Heat Treating, Gear Metrology, Quality Planner

and Fundamentals of Honing from Society Of Manufacturing Engineers.

. Fundamentals of Manufacturing Engineering, BWA.

. Spline Technology Seminar from Frenco Spline Technology.

. Gear Cutting Fundamentals ABC's of Hobbing, Hobbing of Parallel Axis

Gears, and Gear Process Dynamic Clinic Gleason Works Gear Classes,

Rochester, NY.

. Gear Broaching Seminar and Gear Shaving Seminar from National Broach and

Machine Company, Detroit, MI.

. Classes on Gear Fundamentals Illinois Tool Work, BWA.

. T-Plus Conversational Programming Class, M32 Conversational Programming

Class from Mazak Machine Corporation, Florence, KY.

. Okuma Lathe Programming, Okuma Lathe 4-Axis Programming from Joachim

Machinery Company Inc, Indianapolis, IN.

. Statistical Process Control Overview from Eastern Michigan University,

BWA.

. Identifying Ergonomics Problems from Ergonomics Training Workshop, BWA.

. Theory of Constraints from Abraham y Goldratt institute, BWA.

. Failure Mode and Effect Analysis from Eli Broad Graduate School, BWA.

. Grinding Principles and Practice Institute Of Advanced Manufacturing

Sciences, Cincinnati, OH.

Experience:

Belcan Corporation (Rolls-Royce) Indianapolis, IN. Aerospace Defense

Sep 2007 - May 2014

Manufacturing Engineer (Securing Our Future Phase I & II) Components re-

source team.

Responsibilities:

. Worked on Phase I&II Projects with the responsibilities in the area of

Gears, Turbine Spacer, Prop Shaft, Carrier and Torque meters shafts.

. Assisted component groups consisting of IPT Lead, Buyer, and MRP & Design

Engineers in the evaluation & selection of component suppliers, by review

CCW's, MCA technical review at vendor's plant. Review of submitted part

routers, special processes, FPA documents & review of current or similar

part processes.

. Assisted supply vendors with the interpreting of print notes and specs,

and tribal knowledge, help forward any suggested print changes to design

engineering for their evaluation and disposition and conducts Internal

Audits.

. Travel to vendor for technical review, reviewing their processes,

documentation and work with them to get their manufacturing processes

approved to our R-R specs & methods based on lean manufacturing wherever

possible.

. Prepared, reviewed and monitored LAIR reports, then compare them to the

vendor's First Article Inspection reports submitted to Rolls-Royce for

approval so that they can proceed with the startup and run of component

parts.

. Utilized R-R programs SAP, CAPP, Documentum and Microsoft software to

support work efforts.

. Reviewed product line and assist manufacturing floor in resolving

machining scrap problems.

. Spent 3 months on site at Precision Gear in NY helping the vendor with

the development and implementation of their awarded R-R gear parts.

. Determined Basis of Estimates (BOEs) for various projects.

. Worked on part process routings and manufacturing process drawings, this

resulted in cutting out three months of the original quoted rollout time

for these 27 gear component parts.

Enterforce (Harley Davidson) Milwaukee, Wisconsin

May 2007 - Jul 2007

Manufacturing Engineer (Contract Position)

Responsibility:

. Green Upper Shaft Lines.

. Standardized tooling, fixtures, suggest alternative design and

modifications.

. Worked with Product Engineering and suggest changes in product design and

tooling for ease of manufacturing of component parts.

. Assisted Quality Control with any quality issues that arise in the

manufacturing of parts.

. Studied manufacturing procedures and modify accordingly to trial or

production data to help reduce the cost of part tooling and to improve

tool life and performance.

. Resolve problems and determine corrective action for problems related to

tooling, fixture and equipment.

. Worked with Product Engineering on determining usability and rework

methods of component parts that have been rejected by inspection.

. Initiated and incorporate project cost saving ideas.

. Programming of CNC equipment, generating new part programs, repo

programs, and also providing program edits due to ECR changes.

Borg Warner Automotive, Muncie, IN

1989 - 2006

Manufacturing Engineer.

Responsibilities from (1991-2006)

. Manufacturing Engineering support for various four wheel drive transfer

case product lines, for reduction hubs, lower shafts, pumps bodies, ring,

sun & pinion gears, inputs & main input shafts.

Responsibilities from (1989-1991)

. Responsible for manufacturing support for various Marine and Industrial

product lines, for transmission case & cover, adaptor plate, pump

housing, valve bodies & pump gears.

. Determined manufacturing processes methods, the type of equipment,

tooling and fixtures to be used.

. Standardized tooling, fixtures, suggest alternative design and

modifications.

. Worked with Product Engineering and Customer on suggested changes in

product design and tooling for ease of manufacturing component parts.

. Assisted Quality Control & Inspection with quality issues that arise in

the manufacturing of parts.

. Study manufacturing procedures and modify accordingly to trial or

production data to help reduce the cost of part tooling and to improve

tool life and performance.

. Resolved problems and determine corrective action for problems related to

tooling, fixture and equipment. Create new part routings, tool listings,

and using Powerway software to create the process flow, control plan,

process FMEA and quality planner.

. Worked with the Tool Design and vendors on generating new process and

setup sheets.

. Worked with Industrial Engineers on placement of new equipment, plant

layouts and movement of current production lines. Determine usability and

rework methods of component parts that have been rejected by inspection.

Initiate and incorporate project cost saving ideas.

. Responsible for programming of CNC equipment, generating new part

programs, re-op programs, and also providing program edits due to ECR

changes.

Borg Warner Automotive, Muncie, IN

1988 - 1989

Tool Designer

Responsibilities:

. Designed and alter tooling and fixture drawings for the manufacturing

department.

. Worked with the manufacturing engineers to bring about changes that

promote a more efficient process that extends tool life and a better

quality of parts.

Union City Body Company, Union City, IN

1988 - 1988

Supervisor

Responsibilities:

. Supervised of 2nd shift CAD group.

. Responsible for production of part prints, finished part prints,

production and assembly prints.

. Supervised of detailers regarding standardized layout procedures of

system, and responsible for data backup security and production of

reports and files.

Contact this candidate