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Project Manager Engineer

Location:
Tuscaloosa, AL
Posted:
October 30, 2014

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Resume:

**** ******** **** **** #***

949-***-**** Tuscaloosa, AL

***** acgjy4@r.postjobfree.com

Mark K. Land

[pic]

Professional Summary

Technical Operations Professional with over 20 years of leadership

experience, within the medical, automotive, horticulture, and other

various industries.

Exceptional ability to develop the vision, processes, and synergies

necessary to consistently meet or exceed corporate and site goals and

metrics.

Expertise in the development of highly effective teams, process

improvement plans, quality, and safety.

Driven, self-starter with excellent written and verbal communication

skills, who is able to work independently or in a team environment.

Strong background in Methods and Planning, Current & Future Analysis,

Layout & Workflow Design, Process Development & Improvement, Standards

Implementation, Time and Motion Studies, Capacity Modeling, Enterprise

Resource Planning (ERP), Return on Investment (ROI), Coaching and

Training, and Managing Customer Relations.

Proficient with the following tools and processes: Lean Six Sigma /

Operations Excellence / Continuous Improvement, DMAIC Methodology,

Kaizen Events, Cellular Manufacturing, One-Piece Flow, Supple Chain

Processes, Business Processes, Logistics, Ergonomics, Work Cell

Design, Value Stream Mapping (VSM), Value-Added to Non-Value-Added

ratio (VA/NVA), Visual Management, 5S, Metrics, Quick Changeover /

SMED, Total Productive Maintenance (TPM), Overall Equipment

Effectiveness (OEE), On-Time Delivery, Just-In-Time Inventory (JIT),

Self-directed Teams, and Kanban System.

Exposure to the following machinery and material types: automated

lasers, electro-polishing (EP), microscopes, clean room operations,

CNC machines, mills, lathers, Swiss screw machines, ultrasonic

cleaning, bead blasting, continuous feed press brakes, injection mold,

film extrusion, blow molding, form-fill-seal (FFS), large vessel

sterilization, glass container fill and seal, weighing and mixing

systems, material handling automation (power conveyors, sensors,

sorting, singulation, 6-axis robot palletizing, and automatic stretch-

wrapping), fork lifts, automated guided vehicles (AGV), automated

racking and unracking, robotics, vision grading system, roll machines,

extruders, co-extrusion, paint operations (batch, continuous,

automated), ovens (batch, continuous, automated), welding (manual,

semi-automatic, automated, robotic), assembly plants, assembly lines,

form fill processes, distribution centers, and other miscellaneous

equipment.

Educated at the #1 ranked industrial engineering school in the nation

as rated by U.S. News & World Report. The school has held the #1 rank

consecutively for the last twenty-two years.

Proficient in Microsoft Office, MS Project, Visio, AutoCAD, SAP,

Oracle, JD Edwards, Minitab, simulation programs, and PLC's.

Work Experience & Accomplishments

Mercedes-Benz U.S., Vance, AL

2013 - 2014

Project Manager / Consultant

Member of logistics planning team transitioning from old warehouse to

the new green field Mercedes Logistics Center (MLC) consisting of

913,000sq.ft.

Member of logistics planning team for 3 automobile launches (166, 252,

205).

Design of Automated Guided Vehicles paths and schedule through the

MLC.

Provided support for the transportation needs for the MLC (forklifts,

tuggers, AGVs).

Design and support for the material flow through the MLC for the KLT,

GLT through routes, staging, and bill of material(BOMs)

Liaison with IT and the design team for the placement of the IDF

cabinets.

Planning and Implementation of the Theft Relevant Cage in the MLC.

Outbound planning and support with Transportation from the MLC to the

campus locations(Plant 1, Plant 2, Body Shop 1, and Body Shop 2).

Covidien, Lake Forest, CA

2012 - 2013

Project Manager / Consultant

Led cross-functional team to create the future clean room design

saving 25% of the square footage.

Future clean room layout improved the flow of materials and personnel

throughout the clean room potentially improving throughput, reducing

scrap, and minimizing safety issues.

Designed layout for the future non-clean room production areas. This

was beyond the original scope of the project which helped executive

management develop their strategic plans for the entire facility.

Until change in the strategic direction, lead and managed project

including the project plan, schedule, team development, current and

future state, and progress reports.

Veridiam, Oceanside, CA

2011 - 2012

Project Manager / Consultant

Consolidated two facilities into one separate facility including all

operations, manufacturing, offices and personnel. Created a facility

layout and project plan as agreed upon by senior management. The

equipment included CNC's, lathes, milling, and various automation

robotics/PLC's systems.

Established budget, vendor selection, schedule, change management, and

executed on-budget and on-schedule.

Supported with Microsoft Office, MS Project, Visio, AutoCAD, and

various SaaS software.

B.Braun Medical, Irvine, CA

2008 - 2011

Industrial & Systems Engineering Manager

Successfully led team in analyzing various aspects of a major business

unit (400mil components annually) including process order variance,

capacity planning, machine productivity, labor utilization, scrap, and

downtime. Further utilized the data to strategically identify and

prioritize Lean initiatives and continuous improvement projects

including automation systems, robotics (PLC's), and production lines.

Designed facility layout incorporating the automation product lines of

the future. Instead of focusing on just the short term solutions, a

vision for the long term development plan was strategically

established. Due to my vision, 1.5 more automation systems/production

lines are being planned for the future than previously planned.

Established a standards review process for Bill of Materials (BOM),

work centers, and routers within SAP.

Identified the root causes of variance for material cost and overhead

allocation resulting in a significant reduction.

Coordinated the schedule and transition plan from railcar delivery to

truck transportation by leading a cross-functional team including

Purchasing, Manufacturing, Quality Control (Incoming), and Quality

Assurance (Validation). Prior to the transition, developed analysis

of bulk material delivery.

Building and renovating of offices and work-stations and movement of

over 150 employees at a cost of over $500K over nine months.

Scheduled training and personally trained personnel on over 50 classes

for the Engineering Systems Group to become 100% compliant from 20% in

ISO Train.

Hines Horticulture, Irvine, CA

2000 - 2007

Operational Excellence Manager

Revolutionized material handling and internal logistics at 8 sites

countrywide resuling in a direct increase of productivity ranging from

25% to over 100%. These results were achieved with the development of

pulling together automated machinery, conveyor systems, robotics, and

PLC's into an automation system.

Managed 8 direct and over 300 indirect personnel to achieve goals on-

time and within budget.

Reduced labor requirements in some processes by more than 50% which

also resulted in a reduction of worker injury and overall training.

Designed and implemented new systems incorporating new machinery and

processes as a project manager, e.g. Plant Processing System,

Automated Propagation Plug Sorting System.

Liaison with international equipment suppliers for evaluation,

selection, implementation, and TPM support.

Originated and justified over $1mil in operating leases for process

equipment due to budget constraints resulting in a return of

investment of over 30%.

Involved in P&L and annual budgeting for company.

Improved efficiency, productivity and throughput by incorporating

tools such as Lean Manufacturing, time studies, bottleneck analysis,

line balancing, work station design, cost reduction, Kaizen, JIT, Lean

Six Sigma, Quality/ISO processes, EHS principles, TPM, and visual

aids.

Developed methods and standard operating procedures (SOP) for

operations and systems, e.g. Propagation Cutting Line.

Noah's Ark Enterprises, Philippines

1997 - 1999

Business Manager

Focused on business strategy, including budgeting and P&L, and

innovation to improve efficiency, productivity and throughput by

incorporating tools such as time studies, bottleneck analysis, line

balancing, work station design cost reduction, Kaizen, JIT, Six

Sigma, TPM, and visual aids.

Utilized supply chain management to streamline methods and procedures

for operations and systems to reduce the cost of labor, machinery, and

supplies.

Guardian Automotive Moulding, Covington, GA

1991 - 1996

Plant Supervisor / Senior Industrial Engineer

Reduced defective parts by creating modules that decreased material

handling and work-in-process (WIP) inventory. Strong understanding

and application in a metal working environment including CNC, PLC,

robotics, and automation.

Minimized non-value added time activities such as transportation,

inspection, rework, delays, storage, and record keeping.

Managed 4 business units with over 200 personnel achieving goals on-

time and within budget.

Trained 200+ employees in Cellular Manufacturing, Product Improvement

Teams (PIT), Ergonomics, and Self-Directed Team classes.

Member of cross-functional team, which resulted in the Company

achieving Ford's highest honor, the Total Quality Excellence Award

(TQE). Only 28 companies had ever been awarded this award.

Member of integral team, which resulted in the Company achieving

Chrysler's highest honor, the PlatinumPentaster Award. One of only 14

companies work wide to win the award two (2) years in a row.

Developed and maintained cost analyses for over 100 part numbers

resulting in improved profit margins.

Implemented visual control boards to measure continuous improvements

in quality and productivity.

Chromalox - Emerson Electric, Vernon, AL

1989 - 1990

Industrial Engineer

Maintained the JDE branch items, bill of materials (BOM), and

routings.

Created and maintained facility layouts using AutoCAD ranging from

100,000 sq. ft. to 500,000 sq. ft.

Great Dane Trailers, Savannah, GA

1985 - 1988

Industrial Engineer (Co-op)

Developed databases for organizing 13 years of computer programs.

Improved automated machine systems by 20% by creating changes to the

programmable logic controller (PLC).

Responsible for acquiring accounts and managing customer

relationships.

Developed effective, tailor-fit sales & training programs for

individual accounts to increase sales & boost revenue.

Education & Training

Georgia Institute of Technology, Atlanta, GA

Bachelor of Industrial and Systems Engineering

Manager of Quality and Organizational Excellence

Certificate for Manufacturing Management Program

Medical Device Certificate Program

Lean Six Sigma Certification

Enterprise Management Forum offered by the Society for Engineering and

Management Systems Performance Management: Strategy Maps, Balanced

Scorecard and Activity-Based Costing

Professional Organizations

American Society for Quality (ASQ)

Institute of Industrial Engineers (IIE)



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