949-***-**** Tuscaloosa, AL
***** acgjy4@r.postjobfree.com
Mark K. Land
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Professional Summary
Technical Operations Professional with over 20 years of leadership
experience, within the medical, automotive, horticulture, and other
various industries.
Exceptional ability to develop the vision, processes, and synergies
necessary to consistently meet or exceed corporate and site goals and
metrics.
Expertise in the development of highly effective teams, process
improvement plans, quality, and safety.
Driven, self-starter with excellent written and verbal communication
skills, who is able to work independently or in a team environment.
Strong background in Methods and Planning, Current & Future Analysis,
Layout & Workflow Design, Process Development & Improvement, Standards
Implementation, Time and Motion Studies, Capacity Modeling, Enterprise
Resource Planning (ERP), Return on Investment (ROI), Coaching and
Training, and Managing Customer Relations.
Proficient with the following tools and processes: Lean Six Sigma /
Operations Excellence / Continuous Improvement, DMAIC Methodology,
Kaizen Events, Cellular Manufacturing, One-Piece Flow, Supple Chain
Processes, Business Processes, Logistics, Ergonomics, Work Cell
Design, Value Stream Mapping (VSM), Value-Added to Non-Value-Added
ratio (VA/NVA), Visual Management, 5S, Metrics, Quick Changeover /
SMED, Total Productive Maintenance (TPM), Overall Equipment
Effectiveness (OEE), On-Time Delivery, Just-In-Time Inventory (JIT),
Self-directed Teams, and Kanban System.
Exposure to the following machinery and material types: automated
lasers, electro-polishing (EP), microscopes, clean room operations,
CNC machines, mills, lathers, Swiss screw machines, ultrasonic
cleaning, bead blasting, continuous feed press brakes, injection mold,
film extrusion, blow molding, form-fill-seal (FFS), large vessel
sterilization, glass container fill and seal, weighing and mixing
systems, material handling automation (power conveyors, sensors,
sorting, singulation, 6-axis robot palletizing, and automatic stretch-
wrapping), fork lifts, automated guided vehicles (AGV), automated
racking and unracking, robotics, vision grading system, roll machines,
extruders, co-extrusion, paint operations (batch, continuous,
automated), ovens (batch, continuous, automated), welding (manual,
semi-automatic, automated, robotic), assembly plants, assembly lines,
form fill processes, distribution centers, and other miscellaneous
equipment.
Educated at the #1 ranked industrial engineering school in the nation
as rated by U.S. News & World Report. The school has held the #1 rank
consecutively for the last twenty-two years.
Proficient in Microsoft Office, MS Project, Visio, AutoCAD, SAP,
Oracle, JD Edwards, Minitab, simulation programs, and PLC's.
Work Experience & Accomplishments
Mercedes-Benz U.S., Vance, AL
2013 - 2014
Project Manager / Consultant
Member of logistics planning team transitioning from old warehouse to
the new green field Mercedes Logistics Center (MLC) consisting of
913,000sq.ft.
Member of logistics planning team for 3 automobile launches (166, 252,
205).
Design of Automated Guided Vehicles paths and schedule through the
MLC.
Provided support for the transportation needs for the MLC (forklifts,
tuggers, AGVs).
Design and support for the material flow through the MLC for the KLT,
GLT through routes, staging, and bill of material(BOMs)
Liaison with IT and the design team for the placement of the IDF
cabinets.
Planning and Implementation of the Theft Relevant Cage in the MLC.
Outbound planning and support with Transportation from the MLC to the
campus locations(Plant 1, Plant 2, Body Shop 1, and Body Shop 2).
Covidien, Lake Forest, CA
2012 - 2013
Project Manager / Consultant
Led cross-functional team to create the future clean room design
saving 25% of the square footage.
Future clean room layout improved the flow of materials and personnel
throughout the clean room potentially improving throughput, reducing
scrap, and minimizing safety issues.
Designed layout for the future non-clean room production areas. This
was beyond the original scope of the project which helped executive
management develop their strategic plans for the entire facility.
Until change in the strategic direction, lead and managed project
including the project plan, schedule, team development, current and
future state, and progress reports.
Veridiam, Oceanside, CA
2011 - 2012
Project Manager / Consultant
Consolidated two facilities into one separate facility including all
operations, manufacturing, offices and personnel. Created a facility
layout and project plan as agreed upon by senior management. The
equipment included CNC's, lathes, milling, and various automation
robotics/PLC's systems.
Established budget, vendor selection, schedule, change management, and
executed on-budget and on-schedule.
Supported with Microsoft Office, MS Project, Visio, AutoCAD, and
various SaaS software.
B.Braun Medical, Irvine, CA
2008 - 2011
Industrial & Systems Engineering Manager
Successfully led team in analyzing various aspects of a major business
unit (400mil components annually) including process order variance,
capacity planning, machine productivity, labor utilization, scrap, and
downtime. Further utilized the data to strategically identify and
prioritize Lean initiatives and continuous improvement projects
including automation systems, robotics (PLC's), and production lines.
Designed facility layout incorporating the automation product lines of
the future. Instead of focusing on just the short term solutions, a
vision for the long term development plan was strategically
established. Due to my vision, 1.5 more automation systems/production
lines are being planned for the future than previously planned.
Established a standards review process for Bill of Materials (BOM),
work centers, and routers within SAP.
Identified the root causes of variance for material cost and overhead
allocation resulting in a significant reduction.
Coordinated the schedule and transition plan from railcar delivery to
truck transportation by leading a cross-functional team including
Purchasing, Manufacturing, Quality Control (Incoming), and Quality
Assurance (Validation). Prior to the transition, developed analysis
of bulk material delivery.
Building and renovating of offices and work-stations and movement of
over 150 employees at a cost of over $500K over nine months.
Scheduled training and personally trained personnel on over 50 classes
for the Engineering Systems Group to become 100% compliant from 20% in
ISO Train.
Hines Horticulture, Irvine, CA
2000 - 2007
Operational Excellence Manager
Revolutionized material handling and internal logistics at 8 sites
countrywide resuling in a direct increase of productivity ranging from
25% to over 100%. These results were achieved with the development of
pulling together automated machinery, conveyor systems, robotics, and
PLC's into an automation system.
Managed 8 direct and over 300 indirect personnel to achieve goals on-
time and within budget.
Reduced labor requirements in some processes by more than 50% which
also resulted in a reduction of worker injury and overall training.
Designed and implemented new systems incorporating new machinery and
processes as a project manager, e.g. Plant Processing System,
Automated Propagation Plug Sorting System.
Liaison with international equipment suppliers for evaluation,
selection, implementation, and TPM support.
Originated and justified over $1mil in operating leases for process
equipment due to budget constraints resulting in a return of
investment of over 30%.
Involved in P&L and annual budgeting for company.
Improved efficiency, productivity and throughput by incorporating
tools such as Lean Manufacturing, time studies, bottleneck analysis,
line balancing, work station design, cost reduction, Kaizen, JIT, Lean
Six Sigma, Quality/ISO processes, EHS principles, TPM, and visual
aids.
Developed methods and standard operating procedures (SOP) for
operations and systems, e.g. Propagation Cutting Line.
Noah's Ark Enterprises, Philippines
1997 - 1999
Business Manager
Focused on business strategy, including budgeting and P&L, and
innovation to improve efficiency, productivity and throughput by
incorporating tools such as time studies, bottleneck analysis, line
balancing, work station design cost reduction, Kaizen, JIT, Six
Sigma, TPM, and visual aids.
Utilized supply chain management to streamline methods and procedures
for operations and systems to reduce the cost of labor, machinery, and
supplies.
Guardian Automotive Moulding, Covington, GA
1991 - 1996
Plant Supervisor / Senior Industrial Engineer
Reduced defective parts by creating modules that decreased material
handling and work-in-process (WIP) inventory. Strong understanding
and application in a metal working environment including CNC, PLC,
robotics, and automation.
Minimized non-value added time activities such as transportation,
inspection, rework, delays, storage, and record keeping.
Managed 4 business units with over 200 personnel achieving goals on-
time and within budget.
Trained 200+ employees in Cellular Manufacturing, Product Improvement
Teams (PIT), Ergonomics, and Self-Directed Team classes.
Member of cross-functional team, which resulted in the Company
achieving Ford's highest honor, the Total Quality Excellence Award
(TQE). Only 28 companies had ever been awarded this award.
Member of integral team, which resulted in the Company achieving
Chrysler's highest honor, the PlatinumPentaster Award. One of only 14
companies work wide to win the award two (2) years in a row.
Developed and maintained cost analyses for over 100 part numbers
resulting in improved profit margins.
Implemented visual control boards to measure continuous improvements
in quality and productivity.
Chromalox - Emerson Electric, Vernon, AL
1989 - 1990
Industrial Engineer
Maintained the JDE branch items, bill of materials (BOM), and
routings.
Created and maintained facility layouts using AutoCAD ranging from
100,000 sq. ft. to 500,000 sq. ft.
Great Dane Trailers, Savannah, GA
1985 - 1988
Industrial Engineer (Co-op)
Developed databases for organizing 13 years of computer programs.
Improved automated machine systems by 20% by creating changes to the
programmable logic controller (PLC).
Responsible for acquiring accounts and managing customer
relationships.
Developed effective, tailor-fit sales & training programs for
individual accounts to increase sales & boost revenue.
Education & Training
Georgia Institute of Technology, Atlanta, GA
Bachelor of Industrial and Systems Engineering
Manager of Quality and Organizational Excellence
Certificate for Manufacturing Management Program
Medical Device Certificate Program
Lean Six Sigma Certification
Enterprise Management Forum offered by the Society for Engineering and
Management Systems Performance Management: Strategy Maps, Balanced
Scorecard and Activity-Based Costing
Professional Organizations
American Society for Quality (ASQ)
Institute of Industrial Engineers (IIE)