Daniel A Morgan

Senior HSE Engineer

Education:

Bachelor's Degree, Chemical Engineering, Auburn University

Summary: Extensive experience in the Chemical and Manufacturing Industry with emphasis

in regulatory compliance including cGMP, Process Safety Management (PSM)

training and development, Environmental Permit development and improvement,

behavior based safety training and injury reduction programs, safety information

technology applications, production equipment optimization and innovative

applications to reduce waste and improve compliance with regulations.

Specific Experience:

Senior HSE Engineer at Fluor

10/2011 – Present

W orked on the following Fluor Contracts:

DOW Chemical Company

KSA RO Water Treatment, Saudi Arabia, (1/2014-7/2014)

Fluor was designing a Reverse Osmosis Filter Element Manufacturing Unit . I developed

documentation for safety compliance including Dow’s LPP Gap Analysis and Dead-headed pump

analysis of the design. I assisted in completing the environmental permitting application for

Saudi regulations resulting in the Company receiving permit for construction in 2 months

instead of average of 8 months.

ExxonMobil Iraq Limited

W est Qurna 1 Development, Near Basra, Iraq, (9/2013 – 1/2014)

Fluor conducted concept selection screening studies for a crude processing facility to be

constructed in the West Qurna field. I performed the HSE Discipline audit for the project.

Reliance Industries

India, (4/2013 – 1/2014)

Fluor designed a Heat Recovery Unit and a Co-Shift Unit for the Coal Gasification Unit. The

Co-Shift Unit is designed to convert the carbon monoxide to carbon dioxide. The Heat Recovery

Unit is to reduce cost by cooling the product and recovering the heat in the raw mat erials. I

facilitated a HAZOP for the facility design and reviewed Process design and documents for HSE

concerns.

Reliance Industries Limited

Gasification Complex, Jamnagar, Gujarat, India, (3/2013 - 4/2013)

Fluor provided engineering and procurement services for the petcoke gasification complex that

uses CB&I's E-Gas technology. I reviewed the engineering documentation and produced the HSE

Safety Design Philosophy Document . I also participated in P&ID review studies.

Petrixo Oil & Gas

Refining and Petrochemical Complex, Ras Al-Khaimah, UAE, (3/2013 - 4/2013)

The project was a basic engineering project for a 300,000 BPSD grassroots refinery complex

producing Aromatics. I reviewed proposal documents for HSE concerns.

DOW Chemical Company

Perchloroethylene Plant Design (12/2012 - 2/2013)

I performed Discipline Audits and provided HSE support

Petrixo Oil & Gas, Ras Al Khaima Refinery

Ras al-Khimah, UAE, (10/2012 - 11/2012)

The configuration and feasibility study was for a 300,000 b pd refinery, aromatics, and

petrochemical complex processing Arab Light and Basrah Light crudes to produce transportation

fuels meeting Euro V specifications and petrochemicals meeting international specifications. I

reviewed proposal documents for HSE con cerns.

DOW Chemical Company

Perchloroethylene Plant Design, (09/2012 - 10/2012)

Basic Engineering package for a Perchloroethylene Plant. I reviewed proposal documents for

HSE concerns.

Sasol North America, Inc.

GC Sasol Lake Charles Cracker Prj - FS/E, Lake Charles, Louisiana, U.S.,(04/2012 - 10/2012)

Fluor provided the feasibility phase for a grassroots cracker unit. I provided HSE support for the

project included the development of the HSE philosophy, assisting in the development of the data

required for the environmental permits and participating in the initial HAZID.

DOW Chemical Company

Saudi Arabia, (2/2012 - 4/2012)

Flour designed an Emulsion /Poly Acrylic Acid (PAA) facility and Reverse Osmosis Filter Element

Manufacturing Unit. I completed Environmental Reports for Saudi Regulations .

DOW Chemical Company

Propane Dehydrogenation Facility, (1/2012 - 1/2013)

Fluor completed Basic Engineering and FEED and perform ed EPC for a new propane

dehydrogenation facility. I developed CEI and FEI reports and diagrams and conducted HSE

Discipline Audits.

North West Redwater Partnership (NWR), Unit 30 Hydroprocessing Project

Sturgeon County, Alberta, Canada, (10/2011 - 02/2012)

Fluor completed preparation of the Engineering Design Specification for a 50,000 barrels per day

Integrated Hydrocracker Hydrotreater. I participated in HAZOP and Plot Plan Reviews. I followed

up with engineers for completion of HAZOP action items . I assisted with the development of

HSE documents including Safety Design Philosophy.

Process Safety Management Engineer

MEMC, Pasadena, Texas, United States, (3/2011 - 6/2011)

Upgraded and improved usage of PSM computer program through training and documentation .

Compiled Process Safety Information for the facility by res earching the engineering records and storing

them in the Document Storage department .

Performed several project PHAs and completed several MOCs with the engineering team .

Updated the compliance calendar and installed it on the PSM computer program (KMS) .

Safety, Health, and Environmental Manager

Sun Products Corp., Pasadena, Texas, United States, (3/2008 - 3/2010)

Managed six personnel including a safety generalist, four security officers and an administrative assistant .

Received a factory mutual rating for the plant of Highly Protected Status that reduced the overall cost of

insurance to the corporation .

Improved PSM program, including performing HAZOPS and Audits .

Modified the process steam boilers to comply with the permit exemptions.

Reduced OSHA serious incidents to 0 by increased safety investigations, employee involvement and

training.

Increased the documented safety observations by the employees from 30% to 100% participation .

Converted overhead to profit by installing a trash compactor and reducing the transportation cost for a

savings of ~$70,000 per year.

Maintained all environmental records and reports for the plant .

Designed projects for fall protection for all the loading and unloading racks for trucks and railcars.

Established and certified the Emergency Response teams for medical (ECAs) and rescue to compliment

the fire and HAZMAT teams.

Audited and improved all OSHA, EPA, and DOT programs for the facility

Safety, Environmental and Health Supervisor

Dianal America Inc., Pasadena, Texas, United States, (9/2001 - 3/2008)

Negotiated an air permit renewal with changes that allowed a 100% increase in production rates and

minimal additional controls.

Developed a storm water permit for the plant that was approved on the first review.

Reduced Hazardous Waste permitted level from large quantity to small quantity generator by selling one

waste stream and increasing production efficiency. (Net profit increase from the waste was ~$60k per

year, Process efficiency increase by 4%).

Improved safety program and reduced recordable injuries from 6 to 1 per year, Plant was awarded Honor

Award for Safety from Texas Safety Association (2004) and Safety Leadership award by National Safety

Council (2005).

Improved PSM program through audits, training and practical applications .

Developed procedures and provided training for all safety, environmental and health programs .

Developed new MSDSs for products that met requirements for EU standards a nd OSHA

recommendations.

Safety, Health, and Environmental Manager

Eisai USA Inc., Pasadena, Texas, United States, (9/1997 - 9/2001)

Developed, implemented, and audited all OSHA, EPA, and DOT programs for the new facility.

Initiated PSM program, includ ing performing HAZOPS and Audits.

Assisted with the training of personnel for compliance with the GMP (FDA) Program for the food grade

product.

Established OSHA serious incidents at 0 by increased safety awareness, training and modifications of

tasks to natural work patterns.

Converted overhead to profit by selling waste acid as a by-product at a net profit of $200k per year .

Performed environmen tal closure of all permits after the plant closed .

Process, Safety and Environmental Engineer

EVALCA, Pasadena, Texas, United States, (1/1994 - 9/1997)

Participated in the environmental phase 1 and 2 for the purchase of property for a sister company an d

worked on the team for the environmental permitting strategy.

Supervised the installation of a flare to provide emissions credit for sister plant .

Modified procedures for process cleaning to reduce off-spec material that increased yield by 10%,

reduced down time by 50%, and eliminated 32 temporary employees with a net profit of ~$280k per

month.

Completed HAZOPs and performed PSM audits for plant .

Participated in implementation and qualified as an auditor for ISO -9002.

Supervised production and product transitions, process improvements, and expansions .

Improved production efficiency by reducing the number of product transitions from 6 per month average

to 2 per month and reducing the length of each transition from 3 days to 1.5 days .

Improved expansion design by replacing a foreign designed separator with a local design at less than a

third of the purchase cost and one tenth of the maintenance cost .

Functioned as safety interface for contractors and audited contractor work and training during

expansions.

Compiled and developed process technology documentation for production training manuals .

Process Environmental and Safety Engineer

StyroChem International, Ft Worth, Texas, United States, (9/1989 - 1/1994)

Wrote three air permits, two wastewater permits, four storm water permits for polystyrene facilities .

Audited, and maintained all permits with TCEQ/EPA for three polystyrene plants, a warehouse and a

research and development facility.

Supervised the installation of a flare and a thermal oxidizer unit at a polystyrene facility.

Functioned as the Incident Commander during two major incidents that resulted in one minor injury,

minimal environmental impact, no permit violations, and minimized production downtime by utilizing extra

capacity at another facilit y to supply necessary raw material.

Installed water purification units at two plants that increased intermediate product prime yield from 89% to

94% and established product consistency.

Developed PSM program for all facilities and performed HAZOP reviews .

Process, Safety & Environmental Health Engineer

Hughes Missile Electronics, Eufaula, Alabama, United States, (6/1987 - 9/1989)

Edited all process documents to include OSHA, EPA, and DOT programs .

Designed and supervised the construction of a hazardous chemical storage building .

Supervised employees for chemical distribution and waste pick -up.

Created and taught all Safety and Environmental classes for employees .

Verified operations and procedures m et DOD quality compliance.

Qualified as Process Quality Inspector per DOD Weapons specifications (100% Pass/fail basis)

Laboratory Technologist II

Auburn University Office of Safety and Environmental Health, Auburn University, Alabama, United States

(3/1986 - 6/1987)

Recycled waste stream by distillation resulting in a cost saving of $174,000 per year .

Identified, classified and disposed of unknown hazardous materials .

Created a computerized hazardous materials inventory program that was approved by the EPA for

compliance with a Part B – Waste Treatment, Storage and Disposal facility.

Technical Sergeant

Alabama Air National Guard, Montgomery, Alabama, United States, (6/1979 - 6/1985)

Supervised team of six personnel on thirty day active duty in England as a Tech Sergeant.

Implemented training requirements for all personnel in unit .

Obtained a top secret clearance.

Received unit award for 110% readiness due to training .

T raining:

Engineer-in-Training, 1985

+15 hours of graduate level courses in Production Management

Completed the OSHA 30 hour training course

Trained as an auditor of PSM and ISO Programs and as leader of HAZOP's

Attended multiple courses in safety, environmental, emergency response, and transportation security per job

requirements

Attended Fire Training annually with emergency response crew, Texas A&M Fire School

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