George J. Gesualdi, MISM **** South Grove Road
Spokane, Washington 99224 Contact: 530-***-****
http://www.linkedin.com/in/georgegesualdimism
Summary
Production Supervisor with 9 years of previous supervision experience in a fast paced clean room manufacturing environment.
Relevant Talents & Qualifications
Supervised semiconductor automotive device production, semiconductor medical device production
Quality Assurance Auditor/ Technician
Manufacturing experience, Diffusion, Wet/Dry Etch, Photo, Thin films, Implant, CVD, Test
Safety Coordinator/JIT: SPC Process control
Lean/Six-Sigma Manufacturing: ISO 9001, ISO 14001, ISO 13485
5S Coordinator/On-going 5S Upgrades
Career Highlights & Related Skills
Proven ability to manage a processes and disposition non-standard material.
Performed several engineering experiments and new tool qualifications.
Proven ability to recognize improvements in the manufacturing process and streamline production for greater
efficiency.
Results-Oriented, Proactive, Excellent communication, written skills and presentation skills. Ability to perform well
under pressure.
Ability to challenge and hold people accountable and drive results.
Ability to consistently apply policies and procedures.
Ability to demonstrate management/leadership/business acumen.
Ability to exhibit critical thinking & forward thinking.
Ability to use Plus/Minus Delta system to ensure that Low Performers are coached into High Performers.
Professional Experience
RAINBIRD CORPORATION, Azusa, CA 2013 – 2014
Production Supervisor
Supervised a team 11 people; 2 Rainbird employees and 9 Select staffing employees. Team is currently number 1.
Worked 1, 2 and 3rd shift; Production/Warehouse Supervision, Machine Shop Supervisor.
Managed performance of three extruder lines. Up-time, Yield and Utilization.
Increased the 2012 5S corporate audit score from 40% in 2012, to 79% in 2013.
Since managing 2nd shift, have increased performance to highest output and lowest scrap with the least amount of
people.
Manage performance reviews, Kronos time management, coaching and quality to ensure that we are making quality
product on a daily basis.
INTERNATIONAL RECTIFIER, Temecula, CA 2011 – 2012
Probe Manufacturing Supervisor
Managed a team of 9 probe technicians, including the monitoring of performance, attendance, and shift goals.
Carried out responsibilities in accordance with the organization's policies and applicable laws.
Responsibilities included interviewing, hiring, and training employees, planning, assigning and directing.
Appraised performance and career development, coaching and counseling.
Responsible for enforcing safety policies, providing safeguards to ensure a safe working environment.
Ensured customer satisfaction via on time delivery and problem resolution of critical issues.
Familiar with all modern manufacturing concepts and practices; IE- Lean Manufacturing, JIT, KANBAN, Zero Defects,
SPC. Experienced in driving continuous improvement (yield, cycle time, costs).
Proficient in computer software applications, including, Microsoft word, Excel and PowerPoint, Kronos.
Ability to recruit, train, and retain employees; ability to create and maintain a productive working environment.
Facilitated FDA audit for Boston Scientific in regards to our Pace-maker integrated circuit products. This involved an
overview of our quality systems, SPC and Lean Manufacturing practices.
George J. Gesualdi, MISM Professional Resume
HEADWAY TECHNOLOGIES, Milpitas, CA 2010
Photo Fab Operator
N.E.C. ELECTRONICS AMERICA, Roseville, CA 2004 – 2009
Thin Films/Dry Etch/Final Manufacturing Supervisor (2007 - 2009)
Previously managed a team of 24 operators, five process technicians and two production technicians.
Oversaw Zone B shift performance, as well as the entire "A" shift performance to ensure alignment with other shifts.
Ran EH & S meetings on a weekly basis and completed and supervised Safety audits.
Ensured training goals were met and continued to grow. Motivated low performers by using On Going Plus/minus
Delta system. Monitored safety procedures ensuring that a shift was following and adhering to all safety
procedures.
Process Technician/Engineering Technician CVD/Diffusion and Operator CVD/Diffusion (2004 - 2007)
Ensured that all CVD equipment was performing within or above the required spec limits and that production was
flowing smoothly throughout the CVD area.
Ensured production was flowing smoothly and tools were producing high quality material. Disposition DMR'S in a
timely fashion. Completed all engineering requests in a timely, error free fashion.
Adjusted all tools in the CVD, EPI area to insure high quality.
Maintained ECO'S in the CVD area and insured operators were aware of all changes to the processes.
TEXAS INSTRUMENTS, Richardson, TX 2001 – 2003
Test Manufacturing Supervisor (2001 - 2003)
Supervised a team of 20 probe manufacturing specialists. Managed the 20,000 square foot floor on a daily basis and
multi-tasked to testing of 1 million die per day.
Managed 10 Fusion testers, 119 V.L.C.T.'s, 10 Polaris and 4 V-series testers, back grind, including tape and detape
areas, while maintaining 85% equipment utilization, supervised machine shop.
Facilitated 2 Quality Improvement teams, 1 scrap and 1 cycle tine, decreased scrap by 1% and costs by 150k per
quarter.
Ran EH & S meetings on a weekly basis and completed and supervised Safety audits.
Supervised production of Pace-maker integrated circuits.
Trained new supervisors on company policies and procedures, as well employee time and record keeping.
Managed and approved time, corrective action, reviews and interviewed prospective employees.
Performed coaching sessions, written and final warnings as well as terminations.
Increased production by using a plus/minus delta system, which would directly reflect operator perfo rmance on
their reviews on a bi-yearly basis.
TEXAS INSTRUMENTS, Santa Cruz, CA 1995 – 2001
Thin Films Manufacturing Supervisor
Ran and managed the thin films area on a daily basis to insure movement of 9000 wafers per shift, while always
focusing on the bottom line.
Supervised team of 15 wafer fab technicians to ensure production goals were met on a daily basis.
Communicated the pass down to the oncoming shift, ensuring a smooth transition.
Ran EH & S meetings on a weekly basis and completed and supervised Safety audits
Promoted teamwork and maintained high morale during a difficult transition. I.E. -Silicon Systems being purchased
by Texas Instruments.
Increased lines of communication and continued to meet production goals.
Increased production and morale through the use of the plus/minus delta system.
Education & Training
Masters of Information Systems Management, Keller Engineering School of Business Management
Bachelor of Science, Business Administration, University of La Verne, La Verne, California
Associates Degree, Orange Coast College, Costa Mesa, California
Process Engineering SPC Seminar
Continuous Process Improvement Seminar
Microsoft Excel and Power Point Seminar
Lean/Six-Sigma Manufacturing
Dry Etch Process training at NEC
Thin films/CVD/Dry/Wet Etch/Photolithography/Fab Time Process training at NEC
Total Preventive Maintenance Training Seminar
Implant, Diffusion, EPI, Wet/Dry Etch, Photo, Training Seminar
George J. Gesualdi, MISM Professional Resume