Engr. Muhammed Hanef Shaikh
R-***, Sector **A/*, Buffer Zone, North Nazimabad Town, Karachi 75850,
Sindh, Pakistan.
Mobile: 00-92-322-***-**** ? Day Ph: 00-92-21-3690-5404 ? Evening Ph: 00-
Email: acghl6@r.postjobfree.com
Seeking a position of QA/QC Manager, Field Quality Supervisor,
QA/QC Co-ordinator, Project Inspector in areas like...
QA / QC / Welding / Pipeline / Piping / Storage Tanks / Mechanical /
Coating Project / Supplier or Vendor Inspection
Preferred industries: Oil / Gas / Petroleum / Petrochemical / Energy /
Power / Utilities
< Offering 30 years of experience in Industrial Construction Inspection
with versatile exposure to Field, Floor and Office Environment of Oil,
Gas, Petroleum, Petrochemical, Energy, Power & Utilities Industries.
< Expertise across wide range of inspecting functions; Owner Company,
YASREF's approved Field Quality Supervisor SMP 300403, Project Quality
Management Division (PQMD), Project Execution Department (PMT).
< Owner Company, SATORP's approved Senior Supervisor / Senior Mechanical
Inspector SMP PMT-185, Construction Quality Team (CQT), Project
Management Team (PMT).
< Owner Company, SAUDI ARAMCO's approved PID Senior Project Inspector,
Welding / Pipeline / Piping / Storage Tanks / Mech. / Coating ITS C-
7114019-0 & VID, General Mechanical Inspector.
< Client, SAUDI ARAMCO approved QC Piping Inspector, for Bechtel Technip
Joint Venture (Technip Saudi Arabia Ltd.) SAP # 70009427.
< Accomplished several significant trainings across the world with
profound international experience.
< Possessed professional certifications as Certified QMS Lead Auditor,
Internal Quality Auditor, Welding Inspector.
< Excellent observation skills and technical experience with ability to
work under minimum supervision.
< Hard working, adaptable in multi-cultural, harsh environments and
remote locations and committed to work under pressure, to consistently
meet deadlines.
< A cooperative, dedicated team player with detail oriented attitude.
Core Competencies
< YASREF, SATORP, SAUDI ARAMCO Engineering Procedures, Standards,
Inspection Procedures & Materials System Specifications.
< Mainline Construction Inspection (API STANDARD 1104 Welding of
Pipelines and Related Facilities).
< Storage Tanks Inspection (API STANDARD 650 Welded Steel Tanks for Oil
Storage).
< Visual, Dimensional, Fabrication & Erection Inspection of Process
Piping (ASME Pressure Piping, B31.3 Chemical Plant and Petroleum
Refining Piping & ANSI / ASME B 31.1 Power Piping).
< Manufacturing / Mill Inspection of Spiral Submerged Arc Welded Steel
Line Pipe (API SPECIFICATION 5L Specification for Line Pipe).
< Manufacturing Inspection of Fiberglass (Glass-Fiber-Reinforced-
Thermosetting-Resin) Pressure Pipes and Fittings (ANSI / AWWA C950
Standards).
< Supplier / Vendor Inspection of Gaskets, Isolation Kits, Safety Relief
Valves, Steel Structures (Fabrication / Welding, Painting /
Galvanizing), H.V.A.C. Fresh Air Intake Stack, Air Handling Units,
Bondstrand Series 6000 RTR-Pipes and Fittings, etc.
< ASME Section IX, ASME B16.20, ASME B16.21, ASTM D 3517, ASTM D 2583,
ASTM D 2584, ASTM D 2412, ASTM D 0638, ASTM D 2290, ASTM D 2992, ASTM
A 123 & ASTM A 153.
Work Experience
YANBU ARAMCO SINOPEC REFINING CO., LTD. (YASREF), Yanbu, Saudi Arabia
PROJECT: YANBU EXPORT REFINERY PROJECT (YERP)
FEED: Kellogg Brown & Root (KBR), United States
Project Cost: Approx. US $ 10 billion.
Field Quality Supervisor, in Project Quality Management Division (PQMD),
Project Execution Department (PMT), (June 2013 - July 2014)
. Manage team of onsite Inspectors.
. Management of onsite contractors & sub-contractors.
. Lead Inspectors team through any technical issues.
. Report directly to Project Quality Manager.
SAUDI ARAMCO TOTAL REFINING & PETROCHEMICAL CO. (SATORP), Jubail, Saudi
Arabia
PROJECT: JUBAIL EXPORT REFINERY PROJECT (JERP)
FEED: Technip, Italy
Project Cost: Approx. US $ 9.6 billion.
Senior Supervisor/Senior Project Inspector, Welding/AG Piping/UG Piping,
RTR [Fiberglass] /Storage Tanks/Mechanical/Steel Structure/Coating in
Construction Quality Team (CQT), Project Management Team (PMT), (July 2010
- April 2013)
. Perform variety of complex inspection function within the assigned
inspection discipline in addition to providing day to day directions
as required for the inspection of new facilities assuring that
material are correct for the intended service, work performed conforms
with engineering specifications and/or SATORP Standards and monitor
the implementation of the project Quality Program with minimal
Supervision.
SAUDI KAYAN PETROCHEMICAL CO., Jubail, Saudi Arabia
PROJECT: SAUDI KAYAN PETROCHEMICAL COMPLEX
Package: Polycarbonate (PC)
QC Piping Inspector in PMT, (May 2009 - Feb 2010)
. Physical inspection of all piping installations, ensuring that all
Contractor personnel and workmanship is completed in accordance with
approved designs, international codes, standards and Company's
procedures.
. Providing guidance to contractor and witness all piping testing
activities.
. Generating accurate, clear and concise inspection/QA/QC reports.
. Identification of non-conformances and feedback to QA /QC Team Leader.
. Coordinating with the various contractors to ensure that the approved
QA/QC procedures and the Quality Plan are implemented during
inspection activities.
. Supervising the contractor in the compilation of the handover and test
packs together with all as-built documentation.
. Issuance of Non-Conformance Reports for materials and works that are
not in compliance with industry standards, codes, specifications or
procedures.
. Close non-conformance reports once the non-conformance has been
rectified.
. Produce punch list reports and subsequently close punch list items
from the reports.
TECHNIP ITALY, Khursaniyah, Eastern Province, Saudi Arabia
PROJECT: BI-10-03192 / 2234-25136 KHURSANIYAH GAS PLANT (KGP)
CLIENT: SAUDI ARAMCO
Eng'g: Technip, S.p.A. Italy
Project Cost: US $ 3.5 billion.
QC AG Piping Inspector in QCD, (Sep 2008 - Mar 2009)
. Implementation of the required inspection activities as per ITP.
. Piping Fabrication Inspection of Jacketed spools in Fab, Shop of
around 186 M. tons / 3280 linear meters / 688 spools from 2" to
30".
. Witnessed Hydro tests of Plant Piping systems & spools. (Reviewed Test
Manifold Hydro test reports, H2O chemistry reports, calibration
certificates & stickers of Pressure Gauges & Safety Relief Valves &
Pressure Test Reports)
. Witnessed Pneumatic Tests.
. Witnessed & accompanied sub-contractor's Piping Inspector in walk
through at construction site in preparation of punch list of piping
against ISO's.
. Reviewed Punch List prepared by sub-contractor.
. Verified cleared punch list items at site.
. Witnessed inspection of Gasket installation / Manual Bolt & Hydraulic
torquings.
. Reviewed Calibration Certificates of Manual Bolt Torque Wrenches &
Hydraulic Torque Wrench.
. Reinstatement.
. Reviewed PMI reports against accepted values.
RAYS INDUSTRIAL INSPECTION SERVICES, Karachi, Pakistan
CLIENT: SUI SOUTHERN GAS CO., LTD.
Project Inspector Welding (Apr 2006 - Aug 2008)
. Establishing that welding procedures are available at shop floor, have
been approved as required and are being employed in welding
production.
. Verifying that adequate and valid welder approvals are available and
that only approved welders are used in production.
. Performing visual inspection of welds including:
. Verifying parent material identity.
. Verifying correctness of welding consumables.
. Verifying that dimensions, fit-up, and weld preparations are in
accordance with WPS and drawings.
. In-process welding surveillance to verify compliance with specified
procedure including any preheat, interpass temperature control and
post heat requirements.
. Completing and endorsing all inspection records from initial
inspection till final acceptance of the weldments.
. Maintaining interface with the Client (at the shop level) to ensure
that all contractual and code requirements are met as far as the
inspection scope is concerned.
SAUDI ARAMCO, Yanbu, Shagah, Ras Tanurah, Qatif, Riyadh, Saudi Arabia
Senior Project Inspector, Welding/Pipeline/Piping/Storage
Tanks/Mechanical/Coating in PID, ID (Feb 2003 - Mar
2006)
. Scrutinized every feature of welding operation on new piping.
. Carried out piping inspections using measuring instruments.
. Witnessed calibration of Pressure gauges, Relief Valves, Pressure
Recorders, Temperature Recorders and reviewed Calibration Certificates
from Third party ARAMCO approved Calibration Agencies & Construction
Contractors.
. Witnessed hydrostatic tests on valves (body and seat), piping and
pneumatic tests on pipes supports, reinforcement pads, Annular and
Roof plates of Tanks; evaluated Hydrostatic, P&ID & Safety Instruction
Sheets to assure that the correct pressure was used and that relief
valves were properly set and installed.
. Witnessed PT, MT, PWHT, Brinell Hardness test, reviewed tests results
and Batch Certificates.
. Performed inspection of surface preparation for coatings, including
anchor pattern measurements.
. Certified critical coating applicators.
. Inspected coating equipment necessary to achieve satisfactory blasting
nozzle pressures.
ACCOMPLISHMENTS
< Achieved Appreciation Letter from SAUDI ARAMCO, PMT Project Engineer
of Yanbu Projects Division for excellent work contributed to Quality
aspect on BI-10-03510 Yanbu Refinery Crude Unit Debottleneck Project.
< Recognized with Appreciation letter from SAUDI ARAMCO, PMT Project
Engineer of BI-3407 Advanced Fire Training Centre, Juay'mah for
meticulous inspection on Coating jobs.
DAR AL RIYADH ENGINEERING CONSULTANTS, Khobar, Dammam & Jubail, Saudi
Arabia
PROJECT: IBN ZAHR (POLYPROPYLENE) P.P. II
CLIENT: PARSONS INTERNATIONAL, PASADENA
PROJECT: PETROKEMYA OLEFINS III
PROJECT: KEMYA MAJOR PROJECTS
Mechanical Inspection Engineer, (Mar 1999 - Jan 2002)
. Conducted Visual, Dimensional, Painting & Quantity Inspections.
. Reviewed and verified documents.
. Checked Observation Points.
. Scrutinized Mandatory Witness / Hold Points.
. Prepared punch-list of piping systems.
I PURI TERMINAL LIMITED, Karachi, Pakistan
PROJECT: EDIBLE OIL & MOLASSES STORAGE TANKS FACILITIES
Mechanical Engineer QA / QC, (May 1998 - Mar 1999)
. Executed and inspected Storage Tanks, Piping fabrication and erection
works.
SIDDIQSONS TIN PLATE LTD, Karachi, Pakistan
PROJECT: ELECTROLYTIC TINNING LINE PROJECT
Mechanical Engineer (Piping) QA / QC, (Jul 1997 - May 1998)
. Executed QA / QC of Piping.
ASIA PETROLEUM LIMITED, Port Qasim, Pakistan
PROJECT: HUB RIVER FUEL OIL PIPELINE
Mechanical Engineer - QA/QC, (Dec 1996 - May 1997)
. Performed Fabrication and Erection Inspection of Tank Farm Piping &
Mechanical Works, Standard & Miscellaneous Pipe Supports and Tank Farm
Access Platforms.
SGS PAKISTAN (PVT) LTD, Karachi to Hub, Pakistan
PROJECT: HUB RIVER FUEL OIL PIPELINE
CLIENT: ASIA PETROLEUM LIMITED (APL)
Mechanical Inspector - QA/QC, (Nov 1995 - Nov 1996)
. Executed Mainline Production Welding Inspection.
. Performed Fabrication & Erection Inspection of Storage Tanks.
. Carried out Industrial Equipments (Rotary & Static) Installation
Inspection.
SEFEC ENGINEERING (PVT) LTD, Karachi, Pakistan
PROJECT: K.E.S.C. BIN QASIM THERMAL POWER STATION, UNIT NO. 6
Assistant Manager - QA/QC, (Feb 1995 - Oct 1995)
. Responsible for Visual and Dimensional Inspection of Piping and Steel
Structures.
ARAB INSPECTION CO. (AICO), Old Abqaiq Road, Dhahran, Saudi Arabia
PROJECT: MEDINAH-YANBU DESALINATION AND POWER PLANT-PHASE 2
CLIENT: S.W.C.C.
Inspection Engineer - QA/QC & Welding, (Feb 1992 - Jan 1995)
. Performed Manufacturing / Mill Inspection of Spiral Submerged Arc
Welded Steel Line Pipe.
. Executed Visual & Dimensional Inspection.
. Witnessed Non Destructive Testing Inspection (Ultrasonic, Radiographic
& Dye Penetrant) and Hydrostatic Testing-Pipes.
. Interpreted Quality Control Inspection Test results and reports.
. Conducted Manufacturing Inspection of Fiberglass (Glass-Fiber-
Reinforced-Thermosetting-Resin) Pressure Pipes and Fittings.
. Carried out Visual, Dimensional, and Indentation Hardness Test
Inspection. Witnessed Hydrostatic Test & Mechanical Tests: i) L.O.I.
Ignition Loss of Cured Reinforced Resin, ii) Stiffness Test, iii)
Axial Tensile Strength Test, iv) Hoop Tensile Strength Test & reviewed
Quality Control Inspection Test results and reports of Bondstrand
Series 6000 RTR-Pipes and Fittings.
METROPOLITAN STEEL CORPORATION LTD., Karachi, Pakistan
QA / QC Inspector in Q.C.D., (Jan 1989 - Dec 1991)
. Acquainted in critical techniques of Inspection and conversant with
the use of all types of measuring instruments required for Inspection
purposes.
RAYS INDUSRIAL SERVICES (PVT.) LTD., Karachi, Pakistan
CLIENT: SUI SOUTHERN GAS CO., LTD.
QA / QC Mechanical & Piping Inspector, (Nov 1980 - Dec 1988)
. Responsible for Visual and Dimensional Inspection of Piping and
Mechanical Works.
Professional Trainings
< Attended trainings on IRCA (UK) Registered Lead Auditor ISO 9001:2008,
Internal Quality Auditing (ISO 9001: 2000), Quality Management System for
Capital Projects and TQM.
< Participated in training programmes on Inspection - Welding, Coating
Inspection, Surface Condition, Newly Applied Coating, Primer Coating,
Intermediate & Topcoat Coating, and Maintenance of Existing Coating.
< Attended seminar on Storage Tank & Pipe Leakage Monitoring System.
< Undergone RTFI (Radiographic Testing Film Interpretation) II
Qualification & Evaluation Course.
< Taken part in courses on Seven Tools of Statistical Quality Control,
Quality Control & Failure Analysis, Joining and Failures of Welded,
Brazed & Soldered Joints.
Education
< 3 Years Associate Degree / Diploma of Associate Engineer (Mechanical
Engineering Technology), 72.23% / GPA 3.00
Government College of Technology, Karachi (1980)
< Higher Secondary School Certificate Examination (Science Pre-Engineering
Group), 57% / GPA 1.5
D.J. Sindh Government Science College, Karachi (1974)
< Secondary School Certificate Examination (Industrial Arts Group), 62.1% /
GPA 2
B.V.S. Parsi High School, Karachi (1972)
computer skills
< MS Office (Word, Excel, Outlook & PowerPoint)
Honour / Affiliation
< Awarded Appreciation Letter & Prize for scoring highest in the Safety
Quiz conducted during monthly Safety meeting at Yanbu Projects Inspection
Unit (YPIU), PID, ID.
< Designated Member of the American Welding Society (Member No. 448659)
Valid Thru 9/1/15.
Personal Particulars
Date of Birth: 24 January 1956
Languages: Urdu, English, Arabic, Hindi & Punjabi