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QAQC Manager, Field Quality Supervisor, QAQC Co-ordinator, Proj Insptr

Location:
Pakistan
Posted:
October 24, 2014

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Resume:

Engr. Muhammed Hanef Shaikh

R-***, Sector **A/*, Buffer Zone, North Nazimabad Town, Karachi 75850,

Sindh, Pakistan.

Mobile: 00-92-322-***-**** ? Day Ph: 00-92-21-3690-5404 ? Evening Ph: 00-

92-21-369*-****

Email: acghl6@r.postjobfree.com

Seeking a position of QA/QC Manager, Field Quality Supervisor,

QA/QC Co-ordinator, Project Inspector in areas like...

QA / QC / Welding / Pipeline / Piping / Storage Tanks / Mechanical /

Coating Project / Supplier or Vendor Inspection

Preferred industries: Oil / Gas / Petroleum / Petrochemical / Energy /

Power / Utilities

< Offering 30 years of experience in Industrial Construction Inspection

with versatile exposure to Field, Floor and Office Environment of Oil,

Gas, Petroleum, Petrochemical, Energy, Power & Utilities Industries.

< Expertise across wide range of inspecting functions; Owner Company,

YASREF's approved Field Quality Supervisor SMP 300403, Project Quality

Management Division (PQMD), Project Execution Department (PMT).

< Owner Company, SATORP's approved Senior Supervisor / Senior Mechanical

Inspector SMP PMT-185, Construction Quality Team (CQT), Project

Management Team (PMT).

< Owner Company, SAUDI ARAMCO's approved PID Senior Project Inspector,

Welding / Pipeline / Piping / Storage Tanks / Mech. / Coating ITS C-

7114019-0 & VID, General Mechanical Inspector.

< Client, SAUDI ARAMCO approved QC Piping Inspector, for Bechtel Technip

Joint Venture (Technip Saudi Arabia Ltd.) SAP # 70009427.

< Accomplished several significant trainings across the world with

profound international experience.

< Possessed professional certifications as Certified QMS Lead Auditor,

Internal Quality Auditor, Welding Inspector.

< Excellent observation skills and technical experience with ability to

work under minimum supervision.

< Hard working, adaptable in multi-cultural, harsh environments and

remote locations and committed to work under pressure, to consistently

meet deadlines.

< A cooperative, dedicated team player with detail oriented attitude.

Core Competencies

< YASREF, SATORP, SAUDI ARAMCO Engineering Procedures, Standards,

Inspection Procedures & Materials System Specifications.

< Mainline Construction Inspection (API STANDARD 1104 Welding of

Pipelines and Related Facilities).

< Storage Tanks Inspection (API STANDARD 650 Welded Steel Tanks for Oil

Storage).

< Visual, Dimensional, Fabrication & Erection Inspection of Process

Piping (ASME Pressure Piping, B31.3 Chemical Plant and Petroleum

Refining Piping & ANSI / ASME B 31.1 Power Piping).

< Manufacturing / Mill Inspection of Spiral Submerged Arc Welded Steel

Line Pipe (API SPECIFICATION 5L Specification for Line Pipe).

< Manufacturing Inspection of Fiberglass (Glass-Fiber-Reinforced-

Thermosetting-Resin) Pressure Pipes and Fittings (ANSI / AWWA C950

Standards).

< Supplier / Vendor Inspection of Gaskets, Isolation Kits, Safety Relief

Valves, Steel Structures (Fabrication / Welding, Painting /

Galvanizing), H.V.A.C. Fresh Air Intake Stack, Air Handling Units,

Bondstrand Series 6000 RTR-Pipes and Fittings, etc.

< ASME Section IX, ASME B16.20, ASME B16.21, ASTM D 3517, ASTM D 2583,

ASTM D 2584, ASTM D 2412, ASTM D 0638, ASTM D 2290, ASTM D 2992, ASTM

A 123 & ASTM A 153.

Work Experience

YANBU ARAMCO SINOPEC REFINING CO., LTD. (YASREF), Yanbu, Saudi Arabia

PROJECT: YANBU EXPORT REFINERY PROJECT (YERP)

FEED: Kellogg Brown & Root (KBR), United States

Project Cost: Approx. US $ 10 billion.

Field Quality Supervisor, in Project Quality Management Division (PQMD),

Project Execution Department (PMT), (June 2013 - July 2014)

. Manage team of onsite Inspectors.

. Management of onsite contractors & sub-contractors.

. Lead Inspectors team through any technical issues.

. Report directly to Project Quality Manager.

SAUDI ARAMCO TOTAL REFINING & PETROCHEMICAL CO. (SATORP), Jubail, Saudi

Arabia

PROJECT: JUBAIL EXPORT REFINERY PROJECT (JERP)

FEED: Technip, Italy

Project Cost: Approx. US $ 9.6 billion.

Senior Supervisor/Senior Project Inspector, Welding/AG Piping/UG Piping,

RTR [Fiberglass] /Storage Tanks/Mechanical/Steel Structure/Coating in

Construction Quality Team (CQT), Project Management Team (PMT), (July 2010

- April 2013)

. Perform variety of complex inspection function within the assigned

inspection discipline in addition to providing day to day directions

as required for the inspection of new facilities assuring that

material are correct for the intended service, work performed conforms

with engineering specifications and/or SATORP Standards and monitor

the implementation of the project Quality Program with minimal

Supervision.

SAUDI KAYAN PETROCHEMICAL CO., Jubail, Saudi Arabia

PROJECT: SAUDI KAYAN PETROCHEMICAL COMPLEX

Package: Polycarbonate (PC)

QC Piping Inspector in PMT, (May 2009 - Feb 2010)

. Physical inspection of all piping installations, ensuring that all

Contractor personnel and workmanship is completed in accordance with

approved designs, international codes, standards and Company's

procedures.

. Providing guidance to contractor and witness all piping testing

activities.

. Generating accurate, clear and concise inspection/QA/QC reports.

. Identification of non-conformances and feedback to QA /QC Team Leader.

. Coordinating with the various contractors to ensure that the approved

QA/QC procedures and the Quality Plan are implemented during

inspection activities.

. Supervising the contractor in the compilation of the handover and test

packs together with all as-built documentation.

. Issuance of Non-Conformance Reports for materials and works that are

not in compliance with industry standards, codes, specifications or

procedures.

. Close non-conformance reports once the non-conformance has been

rectified.

. Produce punch list reports and subsequently close punch list items

from the reports.

TECHNIP ITALY, Khursaniyah, Eastern Province, Saudi Arabia

PROJECT: BI-10-03192 / 2234-25136 KHURSANIYAH GAS PLANT (KGP)

CLIENT: SAUDI ARAMCO

Eng'g: Technip, S.p.A. Italy

Project Cost: US $ 3.5 billion.

QC AG Piping Inspector in QCD, (Sep 2008 - Mar 2009)

. Implementation of the required inspection activities as per ITP.

. Piping Fabrication Inspection of Jacketed spools in Fab, Shop of

around 186 M. tons / 3280 linear meters / 688 spools from 2" to

30".

. Witnessed Hydro tests of Plant Piping systems & spools. (Reviewed Test

Manifold Hydro test reports, H2O chemistry reports, calibration

certificates & stickers of Pressure Gauges & Safety Relief Valves &

Pressure Test Reports)

. Witnessed Pneumatic Tests.

. Witnessed & accompanied sub-contractor's Piping Inspector in walk

through at construction site in preparation of punch list of piping

against ISO's.

. Reviewed Punch List prepared by sub-contractor.

. Verified cleared punch list items at site.

. Witnessed inspection of Gasket installation / Manual Bolt & Hydraulic

torquings.

. Reviewed Calibration Certificates of Manual Bolt Torque Wrenches &

Hydraulic Torque Wrench.

. Reinstatement.

. Reviewed PMI reports against accepted values.

RAYS INDUSTRIAL INSPECTION SERVICES, Karachi, Pakistan

CLIENT: SUI SOUTHERN GAS CO., LTD.

Project Inspector Welding (Apr 2006 - Aug 2008)

. Establishing that welding procedures are available at shop floor, have

been approved as required and are being employed in welding

production.

. Verifying that adequate and valid welder approvals are available and

that only approved welders are used in production.

. Performing visual inspection of welds including:

. Verifying parent material identity.

. Verifying correctness of welding consumables.

. Verifying that dimensions, fit-up, and weld preparations are in

accordance with WPS and drawings.

. In-process welding surveillance to verify compliance with specified

procedure including any preheat, interpass temperature control and

post heat requirements.

. Completing and endorsing all inspection records from initial

inspection till final acceptance of the weldments.

. Maintaining interface with the Client (at the shop level) to ensure

that all contractual and code requirements are met as far as the

inspection scope is concerned.

SAUDI ARAMCO, Yanbu, Shagah, Ras Tanurah, Qatif, Riyadh, Saudi Arabia

Senior Project Inspector, Welding/Pipeline/Piping/Storage

Tanks/Mechanical/Coating in PID, ID (Feb 2003 - Mar

2006)

. Scrutinized every feature of welding operation on new piping.

. Carried out piping inspections using measuring instruments.

. Witnessed calibration of Pressure gauges, Relief Valves, Pressure

Recorders, Temperature Recorders and reviewed Calibration Certificates

from Third party ARAMCO approved Calibration Agencies & Construction

Contractors.

. Witnessed hydrostatic tests on valves (body and seat), piping and

pneumatic tests on pipes supports, reinforcement pads, Annular and

Roof plates of Tanks; evaluated Hydrostatic, P&ID & Safety Instruction

Sheets to assure that the correct pressure was used and that relief

valves were properly set and installed.

. Witnessed PT, MT, PWHT, Brinell Hardness test, reviewed tests results

and Batch Certificates.

. Performed inspection of surface preparation for coatings, including

anchor pattern measurements.

. Certified critical coating applicators.

. Inspected coating equipment necessary to achieve satisfactory blasting

nozzle pressures.

ACCOMPLISHMENTS

< Achieved Appreciation Letter from SAUDI ARAMCO, PMT Project Engineer

of Yanbu Projects Division for excellent work contributed to Quality

aspect on BI-10-03510 Yanbu Refinery Crude Unit Debottleneck Project.

< Recognized with Appreciation letter from SAUDI ARAMCO, PMT Project

Engineer of BI-3407 Advanced Fire Training Centre, Juay'mah for

meticulous inspection on Coating jobs.

DAR AL RIYADH ENGINEERING CONSULTANTS, Khobar, Dammam & Jubail, Saudi

Arabia

PROJECT: IBN ZAHR (POLYPROPYLENE) P.P. II

CLIENT: PARSONS INTERNATIONAL, PASADENA

PROJECT: PETROKEMYA OLEFINS III

PROJECT: KEMYA MAJOR PROJECTS

Mechanical Inspection Engineer, (Mar 1999 - Jan 2002)

. Conducted Visual, Dimensional, Painting & Quantity Inspections.

. Reviewed and verified documents.

. Checked Observation Points.

. Scrutinized Mandatory Witness / Hold Points.

. Prepared punch-list of piping systems.

I PURI TERMINAL LIMITED, Karachi, Pakistan

PROJECT: EDIBLE OIL & MOLASSES STORAGE TANKS FACILITIES

Mechanical Engineer QA / QC, (May 1998 - Mar 1999)

. Executed and inspected Storage Tanks, Piping fabrication and erection

works.

SIDDIQSONS TIN PLATE LTD, Karachi, Pakistan

PROJECT: ELECTROLYTIC TINNING LINE PROJECT

Mechanical Engineer (Piping) QA / QC, (Jul 1997 - May 1998)

. Executed QA / QC of Piping.

ASIA PETROLEUM LIMITED, Port Qasim, Pakistan

PROJECT: HUB RIVER FUEL OIL PIPELINE

Mechanical Engineer - QA/QC, (Dec 1996 - May 1997)

. Performed Fabrication and Erection Inspection of Tank Farm Piping &

Mechanical Works, Standard & Miscellaneous Pipe Supports and Tank Farm

Access Platforms.

SGS PAKISTAN (PVT) LTD, Karachi to Hub, Pakistan

PROJECT: HUB RIVER FUEL OIL PIPELINE

CLIENT: ASIA PETROLEUM LIMITED (APL)

Mechanical Inspector - QA/QC, (Nov 1995 - Nov 1996)

. Executed Mainline Production Welding Inspection.

. Performed Fabrication & Erection Inspection of Storage Tanks.

. Carried out Industrial Equipments (Rotary & Static) Installation

Inspection.

SEFEC ENGINEERING (PVT) LTD, Karachi, Pakistan

PROJECT: K.E.S.C. BIN QASIM THERMAL POWER STATION, UNIT NO. 6

Assistant Manager - QA/QC, (Feb 1995 - Oct 1995)

. Responsible for Visual and Dimensional Inspection of Piping and Steel

Structures.

ARAB INSPECTION CO. (AICO), Old Abqaiq Road, Dhahran, Saudi Arabia

PROJECT: MEDINAH-YANBU DESALINATION AND POWER PLANT-PHASE 2

CLIENT: S.W.C.C.

Inspection Engineer - QA/QC & Welding, (Feb 1992 - Jan 1995)

. Performed Manufacturing / Mill Inspection of Spiral Submerged Arc

Welded Steel Line Pipe.

. Executed Visual & Dimensional Inspection.

. Witnessed Non Destructive Testing Inspection (Ultrasonic, Radiographic

& Dye Penetrant) and Hydrostatic Testing-Pipes.

. Interpreted Quality Control Inspection Test results and reports.

. Conducted Manufacturing Inspection of Fiberglass (Glass-Fiber-

Reinforced-Thermosetting-Resin) Pressure Pipes and Fittings.

. Carried out Visual, Dimensional, and Indentation Hardness Test

Inspection. Witnessed Hydrostatic Test & Mechanical Tests: i) L.O.I.

Ignition Loss of Cured Reinforced Resin, ii) Stiffness Test, iii)

Axial Tensile Strength Test, iv) Hoop Tensile Strength Test & reviewed

Quality Control Inspection Test results and reports of Bondstrand

Series 6000 RTR-Pipes and Fittings.

METROPOLITAN STEEL CORPORATION LTD., Karachi, Pakistan

QA / QC Inspector in Q.C.D., (Jan 1989 - Dec 1991)

. Acquainted in critical techniques of Inspection and conversant with

the use of all types of measuring instruments required for Inspection

purposes.

RAYS INDUSRIAL SERVICES (PVT.) LTD., Karachi, Pakistan

CLIENT: SUI SOUTHERN GAS CO., LTD.

QA / QC Mechanical & Piping Inspector, (Nov 1980 - Dec 1988)

. Responsible for Visual and Dimensional Inspection of Piping and

Mechanical Works.

Professional Trainings

< Attended trainings on IRCA (UK) Registered Lead Auditor ISO 9001:2008,

Internal Quality Auditing (ISO 9001: 2000), Quality Management System for

Capital Projects and TQM.

< Participated in training programmes on Inspection - Welding, Coating

Inspection, Surface Condition, Newly Applied Coating, Primer Coating,

Intermediate & Topcoat Coating, and Maintenance of Existing Coating.

< Attended seminar on Storage Tank & Pipe Leakage Monitoring System.

< Undergone RTFI (Radiographic Testing Film Interpretation) II

Qualification & Evaluation Course.

< Taken part in courses on Seven Tools of Statistical Quality Control,

Quality Control & Failure Analysis, Joining and Failures of Welded,

Brazed & Soldered Joints.

Education

< 3 Years Associate Degree / Diploma of Associate Engineer (Mechanical

Engineering Technology), 72.23% / GPA 3.00

Government College of Technology, Karachi (1980)

< Higher Secondary School Certificate Examination (Science Pre-Engineering

Group), 57% / GPA 1.5

D.J. Sindh Government Science College, Karachi (1974)

< Secondary School Certificate Examination (Industrial Arts Group), 62.1% /

GPA 2

B.V.S. Parsi High School, Karachi (1972)

computer skills

< MS Office (Word, Excel, Outlook & PowerPoint)

Honour / Affiliation

< Awarded Appreciation Letter & Prize for scoring highest in the Safety

Quiz conducted during monthly Safety meeting at Yanbu Projects Inspection

Unit (YPIU), PID, ID.

< Designated Member of the American Welding Society (Member No. 448659)

Valid Thru 9/1/15.

Personal Particulars

Date of Birth: 24 January 1956

Languages: Urdu, English, Arabic, Hindi & Punjabi



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