Jingwen Cai

Riverside, CA *****, USA

Cell phone: 951-***-****, 951-***-****; email: acgh1v@r.postjobfree.com

Skills: SSBB, CQA, CQE, MSEE, MBA (85%), SPC, CATIA, SAP, Minitab, A3, 8D, J-std.

Work Experience:

2011 to present, Sr. Quality Engineer, United Technology Corporation, Aerospace Space

Systems, Aero-structure System (Riverside, CA 92503)

Provide highest customer service to Airbus on Industrial Readiness Reviews (IRR), and

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quality audits. Continuous follow-up and interface with customers on quality issues,

including MRB concessions, and corrective actions and its effectiveness.

? Solve quality problems in aircraft nacelle manufacturing process: FOD in prepregs, dry

fiber in slit tape tows, tow splitting and non-sticking issues, honeycomb core blanket

mismatch, Aluminum core expansion and cell distortion, core contour mismatch with the

procured composite laminate surface, the ply ramp up ratios, AFP process first pass yield,

non-bonding issues on pre-cured and co-cured product, delamination, wrinkles, etc

? Work with value stream leaders, program management, and subject experts to identify

and prioritize six sigma projects and activities using the DMAIC process. Working

towards Master Black Belts, lead or participant Kaizen events (value stream mapping, 3P,

PFMEA, Nadcap audit preparation, 6 axis NC machine process improvement, NPT skin

process certification preparation, etc.). Contribute to ACE and lean projects to reduce

lead time, and eliminate waste per lean manufacturing principles.

? Manage and oversee inspection activity for product throughout production cycle. Review

metrology inspection data to measure quality performance as required by management

and manufacturing needs. Familiar with GD&T, 3D model, and CATIA.

? Prepare quality plans and inspection plans. Lead the AMQAS (advanced manufacturing

quality assurance system) implementation activity for Airbus A350 program.

? Review FAI forms for Boeing 787-9, A350-1000 flight test unit, Engineering

development unit, and A350-900 enter into service unit per AS91002 requirement.

? Pre-Audits quality systems (AS9100, Nadcap). ASQ certified quality auditor.

? Review manufacturing documents for compliance to quality requirements; providing

oversight of the quality approval of shop order and manufacturing and inspection records

preparation. Solve Aluminum sheet metal and honeycomb bonding problems.

? Facilitate implementation of process control systems and statistical documentation

? Evaluate, document (in SAP), and discuss quality notification (QN) with MRB on

nonconformance product, and review composite product repairing.

2010-2011, Supplier Quality Manager, Arminak Associates Inc., Azusa, CA

? Managed a team of 12 quality specialists to define, create, and maintain the supplier

quality procedures, supplier assessments, and new supplier integration processes.

? Reviewed the contracts and engineering document, evaluated and reported possible risks.

? Developed suppliers, updated the performance dashboard, advocated VOC and

communicated with procurement departments, engineers, and suppliers on daily basis.

2001-2006, Quality Supervisor, Pantronix Corporation, Fremont, CA

Supervised quality assurance personnel; reviewed personal development plan and

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performance feedback with direct reports; provided IPC and specification trainings.

Maintained a robust QMS internal audit program and conducted internal ISO 9001 audit,

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prepared for ISO 13485 audits, Department of Defense (DoD) audits and customer audits.

Provided 8D analysis and corrective actions to customers. Respond to customer regarding

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RMA and audit findings. Solve IC manufacturing production line quality issues.

Received Non Destructive Testing (C scan) from NDT experts from Sonoscan Inc.

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Conducted gap analysis and coordinated improvement activities to achieve the Raytheon

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Integrated Defense System?s highest award for Suppler Excellence.

Owner and writer of several quality specifications. E.g., Age Control of Adhesives, Clean

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Room Monitor Procedure, Cleaning Procedures for Printed Circuit board Assembly.

Performed lot qualification testing in accordance with Mil-PRF-38535, prepared

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reliability tests (pressure cook test, vibration test, vacuum leak test, temperature cycle

test, etc.) per Mil-std-883, and successfully sustained the QML (qualified manufacture

list) status from the government?s Defense Supply Center Columbus (DSCC-VQ).

1992-2000, Department Manager, Level III, Procter&Gamble (China)

? QA manager, Project manager, EH&S manager, Production manager, Process Engineer.

Provided direction for Quality strategy, managing quality department staff, maintaining and

developing analytical methods, analytical training.

? Develop future leaders by provide training and guidance, approve time and travel, plan

the budget, align priority with business need, conduct employee evaluations, discuss

employee development plan with each individual, interview and hire new management

trainees

? As a member in PLT (plant leadership team member, lead or attend lean manufacturing

activities, lead 5S activities, prepare ?lessons learnt? training material.

? Wrote, reviewed, and implemented Quality System documentation.

? Performed GMP and ISO internal audits, and applied budgets for safety projects.

? Improved first pass yield in chemical processes lines, monitored the process indicators

per process design requirement and chemical formula. Updated SPC charts and take

improvement actions if necessary.

? Designed and built a raw material feeding subsystem for a heat-exchange spray tower,

and a chemical reaction batch operation tank.

? Reviewed the testing lab report and analysis methods, maintained the lab equipment.

Education:

MSEE: (2007) Santa Clara University, CA

MBA: (expected 2015) University of Relands, CA

BS Chemical Engineering, Tsinghua University, Beijing, China.

Certification:

ASQ certified CQE, CQA, SSGB, SSBB

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