CURRICULUM VITAE

PRABHAKAR .K.A E-

mail: acgfu0@r.postjobfree.com

# **, *** *****

acgfu0@r.postjobfree.com

12th main, Raghavendra block

Srinagar

Bnagalore-50

Mobile No: +91-968*******

CAREER OBJECTIVE:

To succeed in an environment of growth and excellence and earn a job which

provides me job satisfaction and self development and help me achieve

personal as well as organizational goals.

PROFESSIONAL EXPERIENCE:

9 years of experience in (Electronics manufacturing Industry &

OEM) SMT Process &Maintenance field

Certified IPC-A-610E Application specialist

SIXSIGMA Green belt certified

Lean manufacturing Knowledge

PERSONAL SKILLS:

. Flexibility

. Honesty

. Learning ability

. Sincerity

. Good Leadership

STRENGTHS:

. Excellent communication and interpersonal skills.

. Proactive at work and quality conscious.

. Ability to learn new things at a pace.

. Process improvement skill.

. Strong knowledge about Lean six-sigma methodology

PROFESSIONAL EXPERIENCE:

PRESENT COMPANY : CONTINENTAL AUTOMOTIVE

COMPONENTS (I) PVT LTD

Bommasandra Industrial area, Hosur road, Bangalore-99

DURATION : March-2011 to till Date

DESIGNATION : Sr Engineer SMT & THT

Process Engineering

Company profile : Automotive products

manufacturing Industry,

Various Products are Instrument Clusters, MDPS, BCM, Immobilizers, BFC &

ECU, etc & Our Main customers are Ford, Hyundai, Tata, Volkswagen,

Mahindra, Maruthi Suzuki, TVS, Daimler, Nissan & Mando,

JOB RESPONSIBILITIES:

* Responsible for the SMT & THT manufacturing process and Selective

soldering Process

* Programming & Line set up for new products in SMT & THT

* Solder paste printing programming and Defects Trouble shootings

* Solder paste Inspection machine programming and Trouble shootings

* Pick & Place machine programming & cycle time optimization to meet

takt time

* PCBA Inspection machine (AOI ) Programming and Trouble shootings

* Selective soldering machine programming,Troubleshooting & Maintenance

* Knowledge on Selective soldering Pallets/fixture & Tool design

* THT AOI Programming and trouble shootings (Saki AOI)

* Depaneling /Routing machine programming

* Responsible for Selective Soldering First pass Yield, & SMT Line DPU

Rate

* Optimizing the cycle times for various machines as per takt time to

meet customer requirement

* Machine setup or Line setup and line balancing

* Knowledge about solder paste,Viscosity and its concerns

* Knowledge about MSDS .Baking of SMD etc...

* To implement effective corrective actions on the non conformities.

* Implement & improve systems by actively participating in CFT (cross

functional team)

* Kaizen processes development & implementation

* Providing equipment /process training for new and existing employees

and sub-ordinates

* Profile set up for New Products & regular products. (For Reflow,

Selective Soldering Process )

* Experience in Control plan, Process Failure mode effect analysis

(PFMEA)

* Creating Work instructions /(SOP) & Process setup sheets for SMT & THT

* Knowledge of IPC-A-610-E

* Knowledge about Lean manufacturing

* Knowledge of ISO-9001,ISO-14001 & TS-16949

* Knowledge of Six sigma,CP/CPK, SPC, Control charts, 8D & 7QC Tools

WORK EXPERIENCE - II:

Name of company : NOKIA INDIA PVT LTD.

Sipcot

Industrial area, NH4, Sriperambadur, Chennai

Duration : September 2007 to February

2011

Designation : SMT Maintenance Lead

Technician

JOB RESPONSIBILITIES:

* Responsible for SMT Production line Setup and New process

Implementation

* Ensuring the Equipments setup and FA through process buy off

* Programming of Pick & Place machine (Fuji NXT) with Fuji Flexa

software and optimize the program to achieve the least cycle time

* Monitoring the Line performance & taking the CAPA for the issues which

contributing for down time.

* Supporting for the Break down Maintenance to achieve 100% efficiency

with least Downtime for all the SMT Equipments and resolving pending

issues in the line

* Preventive Maintenance for all SMT Machines

* Monitoring placement issues in AOI and AQT & taking the necessary

actions to sustain the AOI PPM

* NXT Head & Fuji Feeder servicing

* Reflow profile settings and Paste viscosity measuring

* Taking Corrective actions for reflow defects

* LCD Placement machine programming & maintenance (ACF)

* Knowledge about ACF Peel off test, load cell test and Profile

* Responsible for on job training and evaluating the operators on the

equipments

* Knowledge about OEE, Six sigma & Lean manufacturing

* Participating in Kaizen & Nokia-7 Projects to improve the SMT process

and M/c efficiency

* Preparation of Machine down time Reports on shift basis and

maintaining the machine down time history

WORK EXPERIENCE - III:

Name of company : SOLECTRON CENTUM ELECTRONICS PVT

LTD

KHB

industrial area, Yelahanka New town, Bangalore

Company profile : PCB Assembly Sub-contract for

Several Companies

Manufacturing of Automotive cards (Visteon), Tele communication cards

(JLCC,

OYNX), Tejas Network cards & ABB Power cards

Designation : SMT PROCESS

TECHNICIAN

Duration : July 2006 to August 2007

Job Profile:

* Supporting for SMT Process issues in the existed production lines

* Handling of the process setup for new products from the front line to

back end

* Solder paste printing,SMT Placement and reflow process handling

* Post Reflow defects solving

* SPC Tracking on Daily basis for Printer

* Wave soldering and PTH /THT process handling

* Solder paste Height and Quality Checking using Cyber optics machine

* NPI & Pilot run take care

* Initial Profile setup for Reflow & Wave soldering machine during NPI &

regular products

* Work instructions creating for all the SMT & THT stages

* Process auditing and documents controlling

* Responsible for production yield and productivity improvement

* BGA,CSP & QFP rework ( SRT Summit-1100 BGA Rework machine operation,

* Preventive maintenance check list preparations & Process documents

maintaining in SMT and THT lines

* PCBA Inspection and Knowledge about IPC A-610-D

* Knowledge about manual soldering

WORK EXPERIENCE - IV:

Name of company : CIRCUITRONICS.

NS Palya, JP Nagar

3RD Phase, Bangalore

Company profile : PCB Manufacturing & Assembly

Designation : TECHNICIAN.

Duration : June 2005 to July 2006.

Job Profile:

* Supporting for PCB Fabrication process

* Knowledge about Pcb etching and Inspection

* Knowledge about Electro plating and solder mask coating

* PCB Final inspection

* Manual components insertion and manual soldering

TRAININGS AND CERTIFICATIONS

* Fuji NXT

* Dek and MPM Solder paste printing machines

* PLC & Pneumatics

* Ersa,Rehm and BTU Reflow machine

* AOI (Agilent-Auto online inspection),Viscom AOI & SAKI AOI (THT)

* SRT BGA Rework and Finetech machines

* Miyachi LCD Placement machine

* Ohashi LCD Placement machine maintenance & advanced training in Tokyo,

Japan

* SIXSIGMA, Lean manufacturing & Kanban

* Siemens Pick & place Siplace Pro desk Programming in NTTF,Bangalore

* Ersa Eco selective,Versaflow,and Seho-power selective programming,process & Maintenance

* Certified IPC-A-610E Application specialist from IPC India

QUALIFICATION:

Level-1 : Btech (Electronics & Telecommunication egg)

Year of passing : Jan-2012

Name of Institution : JRN Rajasthan University (Evening College Degree)

Location : Chennai.

Level-2 : Diploma in Electronic &

communication egg

Year of passing : May 2005

Name of Institution : MES Polytechnic

Location : Madhugiri, Tumkur (Dist), Karnataka

Level-3 : SSC

Year of passing : April 1998

Name of Institution : ZPP High school

Location : Cholasamudram, Hindupur (Mandal), Anantapur (Dist), (AP)

Computer Knowledge:

Operating System : Windows 95/98/2000, Windows XP

Microsoft Office Tools : Expert in MS Office (MS Word,

MS Excel. Power point)

Quality tools : Minitab & QI Macros

PERSONAL DATA:

Father's Name : K.P. Anjinappa

Date of Birth : 14-02-1982

Nationality : Indian

Marital Status : Married

Passport No : H4981160

Permanent Address : #152/2,

S/o K.P.Anjinappa

Kaggallu (Village)

Hindupur (Mandal)

Anantapur (District)

Andhra Pradesh

Languages Known : English, Hindi, Kannada, Telugu and

Tamil

DECLARATION:

I do hereby declare that all the above statements are correct to the best

of my knowledge.

Place : Bangalore

Thanking you

Date : (Prabhakar.K

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