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DCS Lead Engineer

Location:
Abu Dhabi, AZ, United Arab Emirates
Posted:
October 21, 2014

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Original resume on Jobvertise

Resume:

Animesh Jain, BTech, MIET (Applied for) CEng

DCS Control & Automation Lead Engineer & Trainer

acgf3d@r.postjobfree.com

****-990-***-****

ae.linkedin.com/pub/animesh-jain-miet/4/790/a94/

CAREER OBJECTIVE:

I seek a career, which promises challenges and learning environment, and

personal growth along with organizational growth, in the area of

Instrumentation, Control & Automation. Endowed with good communication

skills, organisational capability and analytical & innovative thinking

with leadership skills, I find myself striving to do things differently

and do them better. I strive to make opportunities for organization, and

thereby making opportunities for people.

PROFESSIONAL EXPERIENCE:

DCS Lead Engineer - GS E&C TAKREER UAE Qatar Aug.

2013 - July 2014

. ICS Commissioning and system engineering lead, where ICS includes DCS,

ESD, BMS, GDS, Complex Controls, Compressor Control, IPCS, Vendor

systems of world's largest RFCC & associated units comprising of 10

plants

. Lead Function Test team for Instrument, Control & Operations

department

. DCS, ESD & BMS logic interfacing for Electrical (MCC/ Switchgear),

Operations (Field & Panel operator), Mechanical (Rotating & Static) &

Process (Design)

. Preparation of Control Philosophy - Method Statement, MoC, Narratives

. Chairing meeting of EPC with Vendor, PMC & Customer of Commissioning

activity

. Devised software for engineering efforts, which helped decreasing time

taken by 3000% and increasing quality upto 5000%

. Demonstration to customer & Template making for Functional Test

. Preparation of Functional Design Specification FDS, Detail Design

Specification DDS.

. Imparted DCS Operations and Troubleshooting training to batch of 33

employees

. Imparted training to GS employees on Excel macro and version

management

. Hands-on knowldege to Yokogawa Centum VP, ProSafe, PRM; GE Bently

Nevada BN3500; CCC Vanguard series 5.

Senior Engineer - Honeywell Process Solution India UK UAE Sep.

2008 - Jul 2013

. Subject Matter Expert for non-Honeywell to Honeywell System

Migrations.

. Subject Matter Expert & Requirement Analyst for HMI Migrations.

. Exposure to Third Party Communication Systems (MatrikonOPC Server/

Explorer), Advanced Modeling Systems (UniSim), and Advanced Alarm

Management Systems.

. Package additions for newer functions & features in TDC DCS.

. Resolving PAR (Product Anomaly Report), raised by end-user or TAC on

overall system, including integration of newer EPKS products.

. Performing Developer's Integrity Test, baseline for Regression Test

for Testing team.

. Releasing inspection notices, merging codes for new builds/ releases.

. Dump Analysis from site DCS dump, for analysis & fixing up.

. Two Patents filed. Closely worked with Research & Technology Team.

Jubail Export Refinery (SATORP) - DCU: JV of Saudi Aramco-Total France for

upcoming plant of Delayed Coker Unit with an operation of 400,000 BPD.

Responsible for Control System Engineering, with interfacing of Chiyoda &

Samsung as EPC.

. Critical Design Reviewer for final submission of plant designs to

Saudi Aramco & Total France and Review of Vendor deliverables from

Invensys.

. Conducted trainings for Design Engineers; Mentor for Graduate

Engineers.

. System Engineering & Installation Support at site.

. Logic generation & Function Logic Diagram for FGS, ESD, Safety PLC.

. SPI Database generation in INTools, using P&IDs, Instrument

Datasheets, PDR, Job Specification, Engineering Procedure, Engg Design

Basis.

. Typical/ Template generation for Inputs, Logics, Outputs & Misc for

control systems.

. Extensive use of Index, Wiring, Process Datasheet spec module of SPI.

. SIL & HAZOP study, SIS Safety standards IEC 61511, IEC 61508.

. Familiarization of SIF, LOPA, IPL, PHA, & QRA with regard of IEC

standards.

Control Systems Engineering:

. Worked with Engineering Manager to review design inputs and schedule

planning.

. Vendor follow-up for engineering detail inputs, and raising & solving

technical queries.

. Project kick-off at Front Offices for new projects, till Project close-

outs.

. Lead a team of engineers & HMI developers for client ADGAS & UTS

Kentz, as On-site Systems Lead Engineer in Abu Dhabi.

. Worked as System Engineer & Unit Owner of Shell GTL at Honeywell UK

office.

. Lead for HMI development for Shell GTL & KBR.

. Worked as System Engineer & Unit Owner for Petroleum Development of

Oman.

. Performed and reviewed the basic design & detailed engineering while

guiding the engineering team in issuance of the engineering

deliverables.

. Preparation of Functional Design Specification FDS, Detail Design

Specification DDS.

. Plant Change Notice and Design change issuance, through MoC.

. Performed engineering site verifications (site surveys).

. Preparation & compilation of material requisition and specifications

for procurement.

. Took initiatives in utilizing best engineering practices, tools and

methodologies.

. Guided engineering team in configuration of DCS/ ESD hardware &

software.

. Preparation of testing procedure and test execution for acceptance by

clients.

. Assisted and supervised site installation and commissioning works.

. Preparation and updation of as-built documentation timely.

. On Process Migration from older to newer releases.

Abu Dhabi Gas Liquefaction Company (ADGAS) - Storex LNG: storage &

liquefaction capacity of LNG, Propane, Butane & Pentane of 7.6 MMTPA at

Das Island, UAE.

I was deployed at Honeywell Abu Dhabi to lead project on-site, with 3 Back-

Office resources.

. EPKS overall system de-brief with end-client ADGAS, at UTS Kentz

office.

. Was responsible for configuration of Experion PKS R310 with

development of control strategy templates, control loops and sequences

development of the entire System with reference to Process narratives

and P&IDs, HMI Review, Alarm Management.

. Adherence of Alarm Scheduling & Asset building, in Alarm Management

Workshop.

. Database Reconciliation, and addition of all soft tags in I/O

database.

. Raising Technical Queries, to get resolution for discrepancy in design

documents or inadequate specifications.

. Logic & Control Schemes Implementation using CM/ SCM by design

document.

. PCDI linking for DCS & SM integration, and bulk building tools for CM

generation.

. Testing & Simulation for functionality checks of all typical complex &

simple loops.

Shell Pearl GTL - Utilities: have Gas-to-Liquid processing plant with JV of

Qatar Petroleum & Shell. GTL will be operating at 140,000 BPD.

I was deployed at Honeywell UK as Unit Owner for configuration of Experion

PKS R310

. Template making, control loops and sequences development of entire

System with reference to Process narratives and P&ID, HMI Review,

Alarm Management.

. FAT (configuration, sequences, HMI & system log clearance) with KBR &

Shell.

. Alarm Management & Suppression Scheduling; and Pre-FAT support.

. CM connection in different servers, thru P2P connections (EXCHANGE

blocks).

. Took lead to review all HMI/ Graphic pages for all units in C6K

contract of Shell GTL.

. Usages of bulk build tools, DAT, EDMT for code generation from

templates.

. Report Configuration thru DVT tool; and HRSG Replication thru Smart

Builder Tool.

. Testing & Simulation, QC checks; and PCDI linking between DCS & IPS.

PDO - Fahud : Petroleum Development Oman with oil producing capacity of

840,000 BPD.

. Configuration of Experion PKS R310 with template generation, control

loops and sequences development of entire System with reference to

Narratives and P&ID.

. FF Segment Calculation & Template (Model) generation

. Logic Implementation in C300 & FIM using CM and SCM

. Using bulk building tools for CM generation; and Validation of the

Graphics.

. Report Configuration, Testing & Simulation, QC checks

. PCDI linking between FCS & IPS; and Databases Reconciliation & I/O

Assignment.

. Logic and Control Schemes Implementation and testing per design

document

Staging/ FAT Floor Activities: for clients like TISCO, ONGC, IOCL, Delhi

Metro, etc.

. Installation of EPKS Servers, Stations, and configuration FTE

switches.

. System power up and loading; and TAC Punch list clearance.

. Preparation of design documents; and System functionality checks in

FAT.

. Identifying technical risks/ problem areas, developing and

implementing action plan.

Asst. Manager - Essar Oil Limited (Refinery Division) India

June 2007- Sept. 2008

. Plant Preventive Maintenance; and Job scheduling through SAP

Notifications.

. Adherence to safety standards across organizations, clients and

vendors.

. Following & ensuring safety standards like IEC 61511, IEC 61508.

. Trouble-shooting and problem analysis with FMEA & RCA.

. Planning and Execution of maintenance, project & modification

activities of Automation Systems DCS (AC460 & AC800M)/ ESD (AC415)

within time schedule.

. Work-force management, Material management, Resource handling,

Planning & Integrated Supply Chain management.

. System engineering coordination, Document Preparation & Review GAD,

I/O Allocation, Wiring Table, Installation, FAT/ SAT testing &

integration.

. Monitoring control system reducing breakdown maintenance jobs.

. Inventory management by identifying spares requirement for system, BOM

evaluation & tracking transaction of items; and Systematic regulation

of materials.

. Preparing/ implementation of Improvement plans, for upgradation &

enhancement of plant, suggested in defined road maps.

. Writing/ modifying Standard Operating Procedures (SOP) for Startup,

Shutdown & Backup of Automation & Safety systems.

. Designing, Engineering & Implementation of Power Monitoring System of

Automation & Safety systems.

. Made Training System of Automation & Safety systems for training; and

Imparted Training & Learning sessions for beginners & Team members

hands-on practice.

. Made platform for Hardware Functional Testing; and System Installation

at site.

. Integrated System Vendor - Multiple Vendors interfacing for daily job

routine, like ABB

. SIL & HAZOP study, SIS Safety standards IEC 61511, IEC 61508.

. Familiarization of SIF, LOPA, IPL, PHA, & QRA with regard of IEC

standards.

. Graphics modification/ creation/ dynamic linking, Mimic creation.

. Fiber Optics Calculations/ Splicing. Have hands-on experience on OTDR

- Optical Time Domain Reflectometer, for fiber loss across the

refinery.

. Firmware & Patches configuration/ upgradation; and Thin/ Safety client

installation.

. RIUP Faulty I/O Modules replacement by taking hot transfer of control

loops.

. Grounding check (including THD & separation of IE & PE).

PROFESSIONAL TRAININGS IMPARTED:

. Imparted 3-day training on "DCS Fundamental Controller & Operations"

to Qatar Petroleum at Doha through The Lausanne Group, Singapore.

. Imparted DCS Operations and Troubleshooting to batch of 33 employees

in ADNOC.

. Basics of Oil & Gas Domain to Software Programmers at Honeywell

Technology.

. Subject Matter Expert & Mentor for Competitor to Honeywell Migrations

project.

. Subject Matter Expert & Requirement Analyst for HMI Migrations

project.

. Imparted training on TDC systems modules (PASCAL software

fundamentals).

. System (DCS, ESD & FGS) Engineering training imparted to peers for

SATORP

. Conducted trainings for Design Engineers; and Mentor for Graduate

Engineers.

. Trained engineering team in configuration of DCS/ ESD hardware &

software.

. Imparted Training & Learning sessions for beginners & Team members

hands-on practice at Essar Energy (Refinery Division)

PROFESSIONAL TRAININGS ATTENDED:

. Attended trainings/ seminars on Honeywell products like EPKS & TPN/TPS

(TDC3000) Architecture, AAM (Advanced Alarm Management certified by

ASM Consortium), Pascal, IBM's ClearCase, Patent & Inventions

. Completed two weeks training on Experion PKS Server & Controller.

. Completed AC415 ESD 5-days training conducted by ABB.

. Attended FFIMC-ISA's Foundation Fieldbus Technology Seminar.

. Various In-house HSE Trainings at Essar Refinery, Honeywell, ADNOC.

. Six Sigma Green Belt Project Owner.

TECHNICAL SKILLS:

Programming Honeywell DCS & ESD, ABB DCS & ESD, Yokogawa DCS &

Languages ESD, Pascal, Visual Basic, C & C ++, 8085/51

microprocessor/controller

Tools & MATLAB, NI's LabVIEW, INTools, Oracle's Siebel, IBM's

Packages ClearCase

ACADEMICS:

Course School / University Passing Year Percentage

College

Professional Institute of Institute of Applied N/A

Certification & Engineering & Engineering &

Membership Technology, UK Technology,

UK

B.Tech. in Nirma Nirma June - 2007 7.29/10

Instrument & Institute of University

Control Technology

Diploma in Entrepreneursh EDI, June - 2007 10/10

Business ip Gandhinagar

Entrepreneurship Development

Institute of

India

ACHIEVEMENTS:

. Lead DCS Trainer for Qatar Petroleum, Doha

. Member of The IET Council, UK

. Member of The Professional Chartered Engineers, UAE

. Mentor (Control & Automation) for The IET Council, UK

. Awarded with project awards thrice in Honeywell Technology Solutions

. Six Sigma Green Belt Plus Certified Professional - Twice

. Won 2nd Prize in International Robotic Competition "ROBOCON-2005" at

MIT

. Prominent runner in Marathon events

. Recognized as a Merit Student with top 20% country wide ranking in the

"National IT Aptitude Test - 2005" conducted by NIIT.

. Appreciated by Nirma University as Management Committee Executive.

. Appreciated for volunteering 92nd Indian Science Congress.

. Undergoing Project Management Certification of PRINCE2 (recognized by

OGC, UK).

PERSONAL PROFILE:

Address J-604, Indraprasth Towers, Drive-In Road,

Ahmedabad - 380052, Gujarat, INDIA

Contact Number (M) 0091-990-***-****, (R) 0091-982-***-****

Date of Birth 16th January, 1985

Gender Male

E-mail acgf3d@r.postjobfree.com

Professional ae.linkedin.com/pub/animesh-jain-miet/4/790/a9

Connect 4/

Known Languages English, Hindi, Gujarati, Marathi, Korean,

Russian

Hobbies Travelling, Photography, Music

REFERENCES:

Available on request. (Can also refer to ae.linkedin.com/pub/animesh-jain-

miet/4/790/a94/)

DECLARATION:

I hereby declare that the above-mentioned information is true to the best

of my knowledge.

ANIMESH JAIN

Ahmedabad, India 24th

August, 2014



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