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Quality Management

Location:
Fremont, CA
Posted:
October 11, 2014

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Resume:

SAJID SALAT

510-***-****

acgcdl@r.postjobfree.com

PROFESSIONAL SUMMARY

An astute professional with over 18 years of experience in Document Control, Quality Management System,

Process Improvement, Project Management, Product Lifecycle Management, New Product Development and

Introduction, with strong communication, leadership, relationship management, coordination, analytical and

problem-solving skills.

Deft in handling various modules of Agile PLM, Master Control for Process, viz. Change Management,

Configuration Management, Part & Document Management, Administration, Workflows, Supplier Integration

and integration with Oracle.

Highly skilled in Functionality Testing, Integration Testing, System testing, User Interface Testing as well as

defect and test environment management, planning walkthroughs and reviews.

Resourceful in creation and execution of test cases, test scenarios, bug documentation / tracking; creation of

project documents like test plans, schedules, release notes & defect tracking reports for PLM software.

ACHIEVEMENTS AND ACCOMPLISHMENTS

Agile PLM Implementation – Agile 8.5, 9.0, 9.2.25, 9.3.1 (PC, PQM, PG&C modules)

Master Control Configuration – Version 10

Continuous Improvement – Launched "It's About Time" continuous improvement initiative

Quality Management Systems Management – Developed Lotus Notes databases for the Quality groups to

streamline the reporting of the quality related issues, CAR, Deviations, Stop Ship, RMA, Quality Incident

Reports, Calibration Logs, Quality Systems Training, Quality and Documentation Systems Forum

Education and Training – Developed and maintain employee training program, Quality Systems and

Configuration Management best practices

Awards - “Outstanding Performance” in the areas of Team Work, Customer Orientation, Quality, Team

Work and Problem Solving and Customer Champion” at Logitech, Inc.

AREAS OF EXPERTISE

Lean Six Sigma Black Belt, Oracle Agile PLM, Oracle ERP, Oracle Content Management, Domino Lotus

Notes, Quality Management Systems, including Corrective & Preventive Action (CAPA), Internal Quality

Audits (QMS), Continuous Improvement (CIs) and Facilitation, ISO 9001, 13485, 14971.

PROFESSIONAL EXPERIENCE

Thermo Fisher Scientific, Fremont- CA (2012-

Present)

Thermo Fisher Scientific Inc. is the world leader in serving science to make the world healthier, cleaner and

safer. With revenues of $20 billion, and over 55,000 employees serving customers within pharmaceutical and

biotech companies, hospitals and clinical diagnostic labs, universities, research institutions and government

agencies, as well as in environmental and process control industries offering a unique combination of

innovative technologies, convenient purchasing options and a single solution for laboratory operations

management.

DOCUMENT CONTROL MANAGER

(2012- Present)

Manage Document Control, Packaging & Labeling / Graphics and Training departments for FDA-regulated

and ISO certified company.

Responsible for compliance with Federal, State and local regulations pertaining to training, FDA/GMP/QSR,

ISO9001/ISO13485/CMDR/CE and associated regulatory agencies through effective management of internal

audit functions.

• Collaborate with cross-functional departments to ensure timely implementation of change requests

and change orders

• Coordinate all activities related to migration from Agile PLM to Master Control

• Streamline company Document Control process to ensure Quality System documents (DMR, DHR,

Records, Lab Notebooks etc.) are controlled, released and available per regulatory requirements.

• Manage training system to ensure employee records are current per training plans to the current

version of the tasks

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• Assist Regulatory Affairs to maintain Design History, Technical files, external standards and 510 k

submission

• Assist Quality Management Systems during FDA inspections, ISO, customer audits and other third

party Quality System evaluation

• Manage graphics and labeling group. Implemented E-PI program resulting in $700K savings

• Manage CLP/GHS and UDI implementation program

• Manage off-site storage. Re-negotiate off-site storage to bring the cost down by 15%

• Ensure records retention policy is enforced and documents. Ensure documents are reviewed and

archived and/or disposed per company policy

• Manage translation of the labels, insert and datasheet per regulatory requirements.

• Maintain $1.5M translation budget. Review and negotiate with vendors saving 22% on translation

costs.

• Streamline the Quality Management System processes

• Introduced and provide monthly Quality matrix via dashboard

Logitech Inc., Fremont- CA (1995- 2012)

Focused on innovation and quality, Logitech designs personal peripherals to help people enjoy a better

experience with the digital world. With a market cap of about $2 Billion and over 9,000 employees, Logitech

offers hardware and software enhanced digital navigation, music and video entertainment, gaming, social

networking, audio and video communication over the Internet, video security and home-entertainment control

GLOBAL QUALITY CHANGE MANAGEMENT MANAGER (2011- 2012)

Responsible for Agile 9.3.1 Implementation of PC and PQM modules to utilize the new feature introduced

with the upgrade and reduce cost of maintenance by switching from Solaris to Linux Servers resulting in 30%

increased efficiency. Also, introduced single-sign-on (SSO) and eliminated Digital Certificates with the

introduction of secure Proxy servers for external users.

• Provide customers with direction and recommendations on the best practice offered with Agile 9.3.1

upgrade with hands on training, leading in workshops and brainstorming sessions to develop customer

requirements.

• Develop PLM

functional architecture strategies, instance strategies and manage data migration efforts using Cadence

Project Management methodologies to perform according to the solution design with built in security as

per roles matrix.

• As subject matter

expert, provide end-user support, and resolve incidents with Agile PLM using HP QC bug logging tool.

• Developed Product Hub to have complete product details from various systems to a central location

including the product hierarchy, lifecycle, warranty, product launch date by region, country of sale,

regulatory requirements, product dimensions.

• Primary liaison between supply chain, customer support, launch project management teams and IT

for new feature enhancement requests in Agile PLM.

CONTINUOUS PROCESS IMPROVEMENT MANAGER (2010- 2011)

Responsible for increasing Continuous Improvement Awareness making improvements became an organic

part of employee’s work by conducting seminars, work group sessions, blogs and emails to review current

processes, identify MUDAs, implement and monitor changes using PDCA to make them cheaper, better and

faster with a target saving of $4.5 Million.

• Plan, launch, evangelize and facilitate "It's About Time" company-wide continuous improvement

program.

• Facilitate cross-

functional project teams to continually improve quality, cost, and cycle time of business processes.

• Document, analyze

and continually improve business processes in collaboration with process owners.

• Introduced “iGrafx”

for process mapping.

DOCUMENTATION SYSTEMS MANAGER (2004- 2010)

Set up Documentation Systems for AMR region by managing a team of Quality and Documentation Systems

teams with offices in the US, Canada, Europe and Asia Pacific to process Changes reducing the total cycle

time from 7days to 3.6 days. Migrated DMS from Lotus Notes to Agile PLM to accommodate the product

portfolio growth from 77 to 600 product lines.

• Defined and established the processing and controlled storage of change requests, procedures,

work instructions, specifications, protocols, reports, document templates, drawings, artwork, software,

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Bill of Materials, electronic and hardcopy archives, logbooks, and external standards in Business

Planning and Control System (BPCS) environment through all stages of the Product Life Cycle (PLC),

proto, pre and post-production.

• Implemented Agile 8.5 to replace a custom-based DMS tool developed in Lotus Notes into Agile

utilizing Cadence Project Management techniques. Responsible to upgrade to Product Service and

Improvement (PSI) and Product Quality (PQM) modules to Agile PLM 9.2.2.5.

• Used Oracle 11i to reproduce engineering/manufacturing documentation, drawings, bills of

materials (BOMs), parts lists specifications and engineering change orders (ECOs).

• Coordinated document control services with engineering, planning, production, supply chain, and

marketing functions. Liaison with New Product Introduction (NPI) and Package Development teams in

developing specifications, scheduling product launch and availability in various regions and on web.

• Teamed up with various committees on as needed basis in-order to clearly define documentation

requirements, and subsequently prepare and distribute according to schedule.

• Managed Product Identification Coding / Serialization System to assign a unique product code

to trace the product history and guarantee support.

• Established document Record Retention System to ensure adherence to customer, legal, and

business requirements.

• Responsible for the strategic development and implementation of cost-effective training and

support solutions that are designed to provide improved productivity, streamlined operations, and faster

access to critical information.

SR. QUALITY SYSTEMS ENGINEER (1998- 2004)

Introduced automated Quality Management System for better visibility, ease of management and faster

response time for enhanced customer satisfaction. Designed, developed and maintained Quality related

Lotus Notes database for easy access to document RMAs, Rework, APIs, etc.

• Mana

ged the transition to ISO 9001:2000 Certification.

• Managed ISO certificate, coordinated Management Review and Surveillance Audits.

Coordinated with executives/ functional managers to develop and implement process improvements to

achieve maximum levels of quality.

• Designed and managed Corrective and Preventive Action (CAPA), Deviation and

Stop/Resume Ship programs. Trained end users for proper resolution of any process or product related

nonconformities to ensure on time shipments with established standards of safety, quality, reliability,

performance and functionality.

• Participated in Supplier surveys and developed scorecards for supplier qualification.

• Developed an Return Material Authorization System to document process from initiation,

classification, disposal, and replacement to resell

• Developed Defect Code Assignment System to identify and segregate functional failures,

mechanical failures and cosmetic flaws that do not meet established acceptability criteria.

PROCESS ENGINEER (DELEGATE MANAGEMENT REPRESENTATIVE) (1995- 1998)

Introduced automated Quality Management System for better visibility, ease of management and faster

response time for enhanced customer satisfaction. Designed, developed and maintained Quality related

Lotus Notes database for easy access to document RMAs, Rework, APIs, etc.

• Mana

ged the transition to ISO 9001:2000 Certification.

• Managed ISO certificate, coordinated Management Review and Surveillance Audits.

Coordinated with executives/ functional managers to develop and implement process improvements to

achieve maximum levels of quality.

• Designed and managed Corrective and Preventive Action (CAPA), Deviation and

Stop/Resume Ship programs. Trained end users for proper resolution of any process or product related

nonconformities to ensure on time shipments with established standards of safety, quality, reliability,

performance and functionality.

• Participated in Supplier surveys and developed scorecards for supplier qualification.

• Developed an Return Material Authorization System to document process from initiation,

classification, disposal, and replacement to resell

• Developed Defect Code Assignment System to identify and segregate functional failures,

mechanical failures and cosmetic flaws that do not meet established acceptability criteria.

EDUCATION

Master of Science

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Industrial & Systems Engineering, California State University, San Jose, California, USA

Post Graduate Diploma (PGD) in Business Administration,

Bachelor of Engineering (BE) in Mechanical Engineering

Certified Quality Auditor (CQA) and IRCA Certified Lead Assessor (CLA) of Quality Systems (1994,

2000 and 2008)

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