QUALITY

ENGINEER

Jack Mooney

*/**/****

Jack Mooney

*** ******* ******

Columbia, South Carolina. 29210

Mobile: 803-***-****

Home: 803-***-****

E-Mail: acfuhx@r.postjobfree.com

www.linkedin.com/pub/jack-mooney/39/658/890

Professional Summary

I have been employed in the Quality Field for 22 years, starting out as a Quality Inspector, my career

progressed on to roles as Quality Technician, Quality Supervisor and Quality Engineer. I am a goal orientated self-starter

who enjoys a good challenge and loves the Quality profession. I have always believed in “there’s a better, smarter” way

of doing things and that there is always room for improvement in any process. In Quality, that’s what it is about,

variation, identifying it, reducing and eliminating it….Then improve it. I am of firm belief that there are two questions

that must always be answered when approaching a problem or improvement opportunity, the first being, WHY and

the second being, WHAT IF Go Quality! Now let’s get started!

Core Qualifications

GR&R

Minitab

GD&T

Calibration

Metrology

FMEA (PFMEA)

Mistake Proofing

Problem Solving

ASQ Certified: CMI, CQT, CQE (2000-2009)

MSA (Measurement System Analysis)

Green Belt and Black Belt Certifications with practical application.

Understanding of measurement methods with practical application.

Understanding of manufacturing process from machining of product to shipping of product.

Understanding and application of Root Cause Analysis to identify variation in the process utilizing

various methods and problem solving techniques.

Understanding of ISO 9001 and AS9000 and value that offers if executed and managed properly.

Return Analysis

Cause and Corrective Action – Process Improvement

Continuous Improvement

System, Process and Product Auditing

Understanding of Profile Measuring, Form Measurement, Surface Analysis and the Study of Harmonics.

Understanding of Gaging and Metrology.

Proficient in Microsoft Office - (Outlook, Word, Excel, PowerPoint, Visio)

Solidworks Basics

NDT - Magnetic Particle Inspection – Level II Certified (420) hours

Experience

14-14 APEX Tool Group – Sumter SC April 2014 - June 2014

Quality Engineer – Under Contract – 3 Months

Responsibilities were to engage 6 Sigma methodologies to improve processes through

various projects and initiatives.

Performed an SOV analysis prompting the creation and documentation of a Standard Work

Instruction in Standard Work format of the Auto-packaging process. Document included

additional inspection steps, documentation and validating guidelines for the prevention of

returned product.

Performed an SOV analysis on a Compound Action Surface Grinding process and identified

multiple sources of variation including the measurement device, surface grinder, fixturing and

down-stream processes.

o Identified a necessary improvement to the measurement device that has been in place

for decades. Improvement would enable the gage to check three design features

compared to the one it was checking.

o Prepared a presentation with proposed solution to improving the process.

Identified and implemented a solution for an identification marking process problem that was

happening for almost a decade.

Involved in performing time studies on equipment, which resulted in changing the production

rates

12 -13 RBC – Roller Bearing Company, Hartsville, SC August 2012 – October 2013

Quality Supervisor – Large Bearings

Responsibilities included supervision and training of quality team in Large Bearings. I was also

responsible for the calibration and maintenance of the gaging systems.

Set-up Training for Quality Team for Non- Destructive Testing

Acquisition of MMQ400 Measurement System to support the measurement of rollers in

Large Bearings, and acquisition of Electronic height gages which greatly reduced variability

in stack-up height measurements which increased productivity by 50%.

Supported RBC training program for new Large Bearing Employees. My contribution was

the training on GD&T, Metrology and Gaging.

04-12 Kaydon Corporation, Sumter, South Carolina 2004 – August 2012

Quality Engineer

Responsibilities included support of the Business Production Units, projects, product returns and

gaging.

Audited supplier and discovered major discrepancies in their process ultimately leading them

to be disqualified as a vendor.

Worked with Mahr Federal and MSI Viking Gage on developing a Form Measurement

Instrument for Larger Diameter Product which could secure up to 2500 lbs, 72” in Diameter

and measure up to 5000 UPR which was unprecedented at that time and the only one in the

world.

Worked with Mahr Federal on developing a Profile Measurement System for Larger Diameter

product that could secure up to 1000 pounds and 72” in diameter, making it the largest profile

machine in the world.

Many of the projects that I worked on with MSI-Viking and Mahr are now in their Metrology

for Precision Bearings Catalog and are marketed around the world.

Implemented industrial computer gage control system in high volume business unit to

monitor process output. System enabled operators to visualize output real-time allowing them

to make machine offsets before scrapping product.

Worked with assigned business units on Continuous Improvement activities which included

developing Standard Work instructions, 5S, PFMEA and MSA activities to reduce variation in

gaging.

Developed standard for Surface Profile Measurement devices and wrote programs to enable

product to be tested and helped with the development of the Standard Operating Procedure.

Worked extensively with the study of Harmonics and development of the standard for

Harmonic Signature Interpretation.

Conducted Root Cause Analysis on all returned product in assigned Business Units.

Cause and Corrective Action Reports

Contract Review

ISO 9000 / AS9000 Auditing

New Gage ordering / design / build

97-04 Kaydon Corporation, Sumter, South Carolina 1997 – 2004

Quality Technician

Responsibilities included supporting the gaging. I began to design

and develop gaging during this time.

The implementation of a fixed bore and od gage was a team project and my involvement was

make the gage work. I was to remove the variation and integrate the software and the hardware.

To date the gages are still functional and accurate to within .0001”. Gages are instrumental in

the measurement of Medical Device Bearing Components for MRI and CT scan devices and

Military applications such as the MRAP turret bearings.

I conceptualized the “Mooney-Matic” and it had built to size path diameters circumferentially.

To date they are being used in Muskegon and Plant 12A. These gages are essential to

production. Accuracy of the gages is measured in millionths. I also wrote a program which is

used with this gage which enables the operators and assemblers to match parts together to obtain

proper Internal Clearance. The gages are currently used for high profile CT Scan and MRI

Medical Devices and used to support production on the F-35 Joint Strike Fighter Aircraft

contracted to the United States Military.

In 2000, I spearheaded the company’s transition to the ISO9000:2000 revision. I rewrote the

Quality Manual and identified and defined the gaps between the revisions. I trained all

employees including the staff on the new standard and brought Kaydon through the ISO

9000:2000 transition audit with only a minor non-conformance and a couple OFI’s.

Wrote my own programs to estimate cpk/ppk indices because of Minitabs limitations on unilateral

zone tolerancing.

92-97 Kaydon Corporation, Sumter, South Carolina November 1992 - 1997

Quality Inspector

Responsibilities included First piece inspection, gage set-up, NDT

Inspection, calibration of gages, interpretation of prints, training and

assembly. I also spent time in shipping as support.

87-92 Summit Builders

Carpenter – Apprentice

Elgin, Illinois

Responsibilities included all work related in construction of new housing development. I spent two years

roughing and framing and was responsible for the painting of the inside and outside of houses as well.

The latter two years with the company I did trim carpentry, installing base boards, doors and doing much

of the finish work in the houses / condominiums

82-86 United States Air Force

Aircraft Maintenance Specialist – F-4D

Spangdahlem, AB. Germany 1982 -1984

Mission was to maintain aircraft readiness, provide and enable quick turnaround of aircraft for high

volume sorties. Responsibilities included routine maintenance of aircraft, launching and return of

aircraft. I served 2 years in Europe, with temporary duty assignments to support missions to Spain,

France, England, Norway and Denmark.

United States Air Force

Aircraft Maintenance Specialist – F-111 (Aardvark)

Cannon Air Force Base, Clovis, New Mexico 1984 -1986

I was assigned to the Equipment Maintenance Squadron (EMS). Mission was to maintain aircraft

readiness. Responsibilities were Phase Dock maintenance and inspection. Aircraft were grounded and

sent to phase docks where we inspected all systems, removed all panels and checked functionality of the

systems. Time compliant technical orders were completed and the aircraft underwent intense scrutiny

before returning to the flight line.

Education

Central Carolina Technical College 2005

Business Management - Associate Degree

Who’s Who among students in American Junior Colleges 2005

Midlands Technical College- Level 1 Statistical Methods Certification 2003

o Statistical Process Control

o Design Of Experiments

o Statistical Analysis for Process Improvement

Six Sigma Green Belt - Motorola University 2003

Six Sigma Black Belt – Motorola University 2004

Manufacturing Excellence – Empowered Performance 1999

Design of Experiments – ASQ 1998

Kepner-Tregoe Problem Solving 2008

PFMEA 2008

Manufacturing Process Controls 1999

ASQ Certified CQE (2000-2009) * 2 RU Short – Currently studying for re-test

ASQ Certified CQT and CMI

Project Management Fundamentals 2005

Root Cause Analysis – Georgia Tech. 1999

American Society for Quality

Senior Member

ISO 9000: 2000 / AS9100 Rev. C Auditor Training

o 01/2000, 05/2002, 8/2002, 10/2005, 8/2011, 11/2012

NDT Training (Magnetic Particle Inspection and Chemical Etching) * Level II certified.

Will require retesting for certification to be current.

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