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Quality Assurance Project

Location:
Brampton, ON, Canada
Posted:
September 09, 2014

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Resume:

H. Fred Long

** ****** ******** 506-***-**** H 506-***-**** C

Rothesay, NB, E2S 1A8 acfugq@r.postjobfree.com

Summary: Progressive experience in quality assurance and control, welding supervision and

inspection involving several disciplines including civil, mechanical, structural, electrical,

HVAC, coatings and more. Often supervising teams of 3-35 qc inspectors on projects from 30

million up to 2 billion. Thereby resulting in more than 25 years experience in many facets

of quality assurance for industrial project construction.

Education Welding Engineering Technology - College of Cape Breton (NSAVTC) 1992

Welding Institute of Canada Modules (1 – 23) Level 3

Canadian Welding Bureau – W178.2 Level 3 ( Held 22 yrs /Renewal Due)

ASME B31.3, W47 & W59, W59 Fixed Offshore ASME VIII, IX.

Trenton High School – 1980

July 2014-Present

Enbridge Pipe lines Inc.

Line 6,7,9,9B Reversal Project

Sarnia-Montreal

Position: QA Sites Lead

Monitor and support 4 contractors during fabrication phases, support them in meeting

Enbridge Specifications, and NEB Regulatory requirements during installation of new

upgrades and equipment at 14 stations across the areas to increase volume of existing lines

from 4’’ to 30 ” . Monitor painting and civil contractors as well in their contributions to this

project.

Support a small team of quality representatives from Enbridge during outages at various

locations to incorporate existing customers in converting to the new resource

Review of all final QA documentation from all contractors to enusure compliance with NEB

regulations and project specifications.

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Jan- June 2014

NE-AL Cahill

Hebron Offshore Project

Living Accommodations Project

Bull Arm Nfld.

Position: Project Quality Control Lead

Review and approve various work packages by designers for quality inspection requirements

by CSA codes and client specifications. Create inspection and test plans applicable to multi

trade scopes of work during fabrication and mechanical outfitting of living quarters module

for topsides of the offshore platform.

Review and approve various work packages and testing plans of subcontractors for different

tasks such as electrical, painting and blasting, fabrication and outfitting at 3 off-site

fabrication facilities.

Work with client and offshore authority D&V to schedule and complete various walk-downs

as per milestone activities and work in maintaining a compressed schedule with other prime

contractors responsible for various scopes of work in platform completion.

Hire and maintain qualified inspection personnel at 3 different off-site locations as well as

site to meet schedule demands of the overall project.

PCL/ Melloy Industrial

SemCam K3 Project

May- Dec 2013

Position: QA Lead

Oversee craft personnel and perform inspections on furnace rebuild and DE bottle necking

piping project at SemCam Kabob K3 Project as 3rd party Inspection. Perform all duties

required by code and ABSA regulations. Compile all documents and turnover as per

specification by the client.( Turnaround)

Jacobs Field Services Ltd.

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Imperial Oil Cold Lake Operations

Nabiye Project

Jan 2012- May 2013

Position:

EPCM Site Quality Manager

Review and approve various contractor Quality Plans, Co-ordination procedures, execution

plans,inspection and test plans for all disciplines such as deep undergrounds, civil,

structural, piping,module assemblies,painting,rotating equipment, vessel installation,

electrical and insulation and cladding of piping and equipment.

Review of vendor documents and registrations for site vessels and equipment as required by

ABSA. Review and approve welding procedure submittals as applicable by line class matrix.

Work with all contractors to co-ordinate inspection hold and witness points with our CMT

inspectors and construction personnel.

Triton Project Ltd.

Petro Canada McKay River Pad 25

Aug 2011- Dec 2011

Position: Site Quality Manager

Submitted all relevant Inspection and Test plans to Suncor, any QA

procedures for all various scopes of work on site. Submit any welding procedures for

approval. Verify all subcontractors are qualified for scopes of work to be performed.

Direct all inspection activities required by triton and support construction activities along

with our QC Dept. inspectors.

Colt Worley Parsons

Co-op Refinery Section V and Revamps

Regina, Saskatchewan - March 2011- Aug 2011

Position: EPCM Site Quality Manager

Work with contractors to resolve any quality issues, witnessing welder

testing to project requirements. Review of contractors QA Manuals, Inspection and test plans

for civil, mechanical, E & I, earth work,Insulation, Fireproofing, Equipment,piping,

structural, tanks and Spheres..etc. Monitor compliance to the codes of construction and

refinery specifications. Review and approve welding procedures as required to match various

materials including several exotic alloys. Witnessing as required of required hydro testing, or

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closures on behalf of the refinery, verifying isolations and completeness. Co-coordinating

vessel permits for installation and design registration with provincial boiler authority on

behalf of Worley Parson design engineering dept. in Toronto.

Melloy Industrial Services Ltd.

Methanex Facility, Medicine Hat, AB

February 2011 –March

Position: QA Project Lead

Set up quality program for repairs at Methanex Facility, Medicine Hat AB. Review and submit required

welding procedures, drafted and submitted inspection and test plans for approval. Performed daily

surveillance on repairs of 800HT materials and ensure compliance with client specifications and code

requirements. Record all information and provide progressive turnover to customer to meet startup date of

April 2001.

Melloy Industrial Services Ltd. August 2010 - November 2010

Nisku, Alberta

Suncor Energy, Fort McMurray, AB

Position: QA Project Lead

Set up quality system, supervised daily inspection requirements to meet code compliance and customer

specifications. Directed thirty two QC personnel in various activities to maintain schedule and progressive

turnover activities. Submitted welding procedures for approval to the client for a variety of special metals, and

dissimilar combinations in the rebuilding of 52 & 54 plants at Suncor Energy in Fort McMurray AB.

Scheduled inspection requirements with ABSA AI including a 570 psi pneumatic pressure test on the repaired

Hydrogen Reformer in plant 54. Final walk down with ABSA and client inspectors to receive authorization to

place units back in service.

Triton Projects, Jacobs Field Services Ltd. February 2010 – August 2010

Lamont, AB

Position: QC Field Manager

Monitored quality activities at four maintenance sites and one new construction site. Developed and selected

welding procedures as required by client.. Performed audits of quality program to maintain compliance to our

quality manual and code requirements as stipulated by ABSA and other regulatory bodies. Supervised site

shutdown activities maintaining all ABSA requirements applicable to Cokers, Boilers, Piping and other

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equipment. Reviewed turnover documents and ABSA forms for accuracy prior to turnover to clients quality

control department.

Melloy Industrial Services July 2009 - December 2009

Suncor Fire Bag Facility, Weld Remediation

Fort McMurray, AB

Quality Assurance Lead

Selection of weld procedures for base materials on 191& 192 tubes on HRSG units. Developed inspection and

test plans for approval by client. Coordinated any related NDE and weld tracking information with two

colleagues over 24 hr shift. Tested welders at Keyano college as per ABSA directives based on approved weld

procedures. Compiled final turnover documents for approval by ABSA and client.

Kinetic Energy Services Inc. April 2009 - July 2009

MEG Energy Facility, Conklin, AB

Quality Assurance Manager

Developed site quality plan based on construction of a SAGD well pad and associated pipeline materials for

ASME and CSA codes. Performed selection of weld procedures and developed new pipeline procedures to

applicable codes. Generated inspection and test plans with client approval and incorporated all MEG Energy

specifications and code requirements. Coordinated daily inspection activities and NDT requirements with four

other inspectors to complete the required tasks on schedule. Develop final turnover documentation for module

assembly and system readiness activities with commissioning group.

Flint Infrastructure Industrial Services January 2009- April 2009

Albion Sands, Fort McMurray, AB

QA Technical Services Specialist

Audited documentation prior to submittal to client for acceptance. Coordinated activities to receive approval

by Canadian Welding Bureau. Witnessed welder testing at Keyano College. Coordinated repairs on site tower

crane annual recertification as per manufacturers approved inspection and test plans and CWB welding

procedures. Assisted vessel group in gaining ABSA registration.

Melloy Industrial Services Inc. July 2008- November 2008

AEF Facility, Edmonton, AB

QA Lead

Testing of all welder operators on orbital welding equipment for welding of furnaces tubes on 2 HRSG units.

Developed inspection and test plan for approval by the client prior to demolition and installation of new

furnace stainless tubes. Verify repairs of refractory and installation of new headers prior to welding. Compile

final turnover documentation for ABSA review and client turnover approval.

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Jacobs Industrial Services February 2008 – July 2008

SER Project, Edmonton, AB

Quality Assurance Manager

Developed site quality plan for the construction of a sulfur recovery unit and bag house. Submitted appropriate

welding procedures based upon Syncrude project specifications and materials. Developed inspection and test

plans for mechanical, instrumentation, electrical, piping, HVAC and structural requirements. Created database

for tracking of project welding. Created system turnover format and had it approved by the client prior to

mobilization. Provided quality training to various construction and discipline superintendents to ensure

awareness of responsibilities and code requirements would be met throughout the project.

SNC-Lavalin September 2007 - February 2008

Corridor Project

Edmonton, AB

Quality Control Coordinator

Worked with SNC site quality personnel and contractor quality control inspectors at four footprints in a

support role to coordinate quality records and testing, and aid in submissions to the owner. Support vessel

registrations to the appropriate government agencies. Review and approve project inspection and testing plans

from contractors on these sites for civil, electrical, piping and insulation as well as equipment installation,

both stick built and module formats. Also API construction of tanks and CSA piping for pipeline code

requirements.

Midwest Constructors Limited March 2006 - September 2007

Long Lake SAGD Project

Anzac, AB

Quality Assurance Manager

Developed production, testing procedures and inspection and test plans for approval by client. Determined

welding procedure requirements for client approval. Reviewed subcontractors quality assurance manuals,

inspection and test plans, and welding procedures for approval. Supervised a team of twenty three inspectors

and administration support to complete water block area, central processing steam plant, cogeneration building

piping and turbines and debottlenecking project areas, also piping on two pads and mechanical equipment on

seven additional pads. Final turnover packages were compiled for client approval. Supervised hydrotesting

package completion. Liased with client engineering and quality assurance personnel as well as provincial

inspectors to close equipment and testing of OSTG units and package boilers to meet requirements of ABSA.

Edmonton Exchanger Refinery Services - Syncrude Oil Sands UE-1 Project

Fort McMurray, AB May 2005 – April 2006

Quality Assurance Supervisor

Audited project documentation compiled over 3 years. Determined welding procedure requirements for alloys

and dissimilar metals. Drafted new procedures and conducted procedure testing. Supervised a team of seven

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inspectors during a five month tie in to an operational plant meeting all specification and code requirements.

Compiled final turnover packages for client approval.

Melloy Industrial Services – Syncrude Oil Sands Project February 2005 – May 2005

Fort McMurrry, AB

Quality Assurance Representative Plants 11-1/11-2/16-1/13-2

Monitored daily activities of approximately 760 tradesmen performing welding of UE-1 tie ins to base plant

operations. Scheduling of heat treating, nde and hydro testing. Interface with operations involving collision

points, engineering changes and subcontractors.

Trans Alta Power Corporation, Suncor Poplar Creek Power Plant March 2004 –

November 2004

Fort McMurray, AB

Project Turnaround Quality Assurance Representative

As required by ABSA Owner/User Program, monitored mechanical contractors adherence to code and quality

manual requirements. Reviewed and approved inspection and test plans and welding procedure specifications.

Carried out in service inspections of boilers, vessels and equipment that comprise twelve HRSG units, eight

coke fired units, 3 natural gas and 1 cogeneration unit. Coordinated contractor non destructive examination

requirements. Reviewed and approved final documentation submissions.

Comstock Canada Ltd., Brighton Beach Power October 2002 – November2003

Combined Cycle Power Generation Project

Windsor, Ontario

Quality Assurance Manager

Developed required inspection and test plans and welding procedure specification matrix for the client and

TSSA. Approved all fabrication by subcontractors for code compliance to ASME I, 31.1, 31.3, CSA 662, and

customer specifications. Ensured that conflicts were resolved with engineering input. Ensured that daily

inspections and testing of systems prior to turnover to the customer were code compliant, supervised a team of 7

inspectors as well as document control technicians. Monitored welder testing and quality documentation

completion. Assisted with development of a software program that monitored progress and billing and ensured

inspection input. Solicited tenders for subcontracted work, heat treating, grouting, painting, non destructive

examination, calibration, evaluated pricing and determined award. Assisted production by sourcing welding

equipment and consumables.

Comstock Canada Ltd., OPG, Bruce Nuclear August 2002 – October 2002

Douglas Point, ON

Comstock Canada Ltd., Point Lepreau Nuclear Gen. Stn October 2001 – August 2002

Saint John, NB

Quality Assurance/Inspection Supervisor

Developed inspection and test plans, and ensured that inspection and production procedures adhered to code and

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client specifications. Ensured that correct welding procedures were utilized, and conducted welder qualification

testing. Managed department of seven inspectors and administration personnel, coordinated daily activities of

various projects such as D20 Upgrader and LPECC systems, as well as replacement of expansion joints on 600

megawatt turbine. Completed final documentation compilation and turnover. Assisted production by sourcing

welding equipment and consumables.

Comstock Canada Ltd., Irving Oil Refinery, Upgrade Project May 1998 – October 2001

Saint John, NB

Quality Assurance/Inspection Manager, Mechanical & Electrical

Ensured that correct welding procedures were implemented as well as developed when required. Developed

and implemented inspection and test plans. Ensured that all necessary inspections were completed to code and

client specification. Provided all quality assurance documentation required by the client. Conducted welder

qualification tests. Secured contract pricing for work subcontracted, ensured subcontractors met necessary

quality requirements. Liaison with client engineering and provincial inspectors. Supervised seventeen

inspectors and four administrative personnel. Provided assistance on other contracts conducted in the region,

which consisted of developing inspection and test plans and welding procedure specifications. Assisted

production by sourcing welding equipment and consumables.

Comstock Canada Ltd., Sable Gas Slug catcher Separation Project 1997 – May 1998

Goldboro, NS

Quality Control / Inspection Supervisor

Developed welding procedures to comply with ASME IX and CSA 662. Conducted welder qualification tests.

Tracked all welding and non destructive examinations. Audited nondestructive sub contractor. Provided all

system documentation for hydro testing as required by the regulatory authority. Presented final documentation

for client approval.

M & M Offshore & Phillips Catalytic September 1998

North Atlantic Refinery Turnaround

Come by Chance, NFLD

Quality Assurance Representative

Provided liaison between contractors in order to develop welding procedures for work necessary for turnaround.

Developed inspection and test plans for client approval.

Prisa 101, 102, 103 Projects March 1998 – September 1998

Schlumberger, Sedco-Forex

Orange, Texas

Quality Assurance Representative

During the construction of three offshore drilling rigs, verified contract quality requirements at four TDI Halter

site locations. Monitored all construction phases, including outfitting and equipment installation. Witnessed

piping system testing and commissioning of pumps and drilling derricks.

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Syncrude Canada Ltd. 1997 – 1998

Fort McMurray, AB

Quality Assurance Representative

Field representation that approved welding procedures, inspection and test plans, monitored all fabrication and

demolition during the erection of new piping systems and two oil tank clarifiers. Codes utilized were API

650/620/510 and various ASME codes.

Newfoundland Offshore Development Constructors (NODECO) 1994 – 1996

Hibernia Management & Development Corporation

Bull Arm, NFLD

Quality Assurance Representative – Hibernia Offshore Platform

Development of welding procedures, heat input measurements qualification of welders. Performed quality

audits, HVAC inspection and testing, boroscope inspections. Liaison with multi discipline engineering

departments. Review final documentation of completion and compliance of contractual, code and insurance

(Lloyd’s of London Registry) requirements.

Vinland Offshore Industries Ltd.

Vinland Offshore Facility 1992 – 1994

Marystown, NFLD

Quality Control Inspector

Performed daily inspections on various piping systems and components during construction, installation and

testing of M71, M72, M73 drill modules and pipe rack of Hibernia Offshore Platform. Responsible for

coordination of NDE and PWHT of topside piping components. Provided all final piping documentation for

acceptance by NODECO and Lloyd’s Registry prior to shipment to Bull Arm for completion.

References Available Upon Request

Interests: Golf Hunting Fishing

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