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Engineer Quality

Location:
Santa Clara, CA
Posted:
September 01, 2014

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Resume:

DAVID SPOSITE Page

DAVID SPOSITE

734-***-****

acfpfp@r.postjobfree.com

EXPERIENCE:

MSXI (Faurecia)

Aug 2012 - Jun 2014

Tool Room Supervisor / Injection Mold Process Floor Engineer

* Directly supervised and coordinated the activities of the tool room.

* Prioritized work within the tool room and maintaining tooling standards.

* Maintained tooling preventive maintenance program.

* Enforced safety rules daily.

* Ordered parts for injection molds utilizing the SAP system.

* Communicated with production on timing for mold repairs.

* Monitored and analyzed molding process performance for continuous improvement.

* Assisted in establishing process control limits and standard work instructions.

* Optimized injection molding process.

* Communicated IMM issues with maintenance.

* Troubleshooted and corrected injection molding processing issues.

* Experienced with hot runner and Valve gated molds.

* Experienced with Engle and UBE IMM.

* Experienced with Engle robots.

* Utilized RJG system.

GTA (Ford Motor Company)

Aug 2007 - June 2008

Complete Seat D&R Engineer

* Developed product timelines and communication of tasks and milestones to all applicable assignees and departments. Followed-up activities through completion.

* Provided progress reports to management on all assigned programs.

* Communicated the impact of changes during launch phase.

* Coordinated / Order prototype parts to support initial program builds by utilizing the Ford GPIRS system.

* Implement timely and successful changes with attention to program impact utilizing the Ford WERS data base.

* Support program launch support activities.

* Assembled prototype seats.

Aero-Tech (E&E MFG)

April 2006 - April 2007

Program Engineer

* Coordination of all launch activities for assigned jobs from job award through final PSO.

* Coordination of launch related activities with the sales and engineering force to insure all required information (matrices, timelines, etc.) was accurate and communicated to the customers.

* Developed product timelines and communication of tasks and milestones to all applicable assignees and departments. Followed-up activities through completion.

* Provided progress reports to management and customers on all assigned programs.

* Communicated the impact of changes during launch phase. Coordinated related activities to implement timely and successful changes with attention to program impact.

* Coordinated activities on early program "special means" and prototype parts to support initial program builds.

* Provided on-site support for program launch problems and assist customers with related issues at E&E and at their facilities.

* Implemented corrective actions as required with vendors and internal departments.

* Coordinated program launch support activities as they relate to packaging, part handling and outside services.

Quality Metalcraft

July 2005 - Feb 2006

Program Manager

* Source jobs with purchasing, and coordinate product, quality, and timing with customer.

* Review/approve control plans and gage concepts.

* Follow tool build and quality of parts.

* Communicate potential build issues weekly with customer at open issues meeting.

* Maintain prototype quality documents and build issues.

* Maintain cost tracking tools to assess high margin attainment for all programs.

* Utilized AIAG standards and APQP methodology.

* Managed prototype construction from quote process through delivery.

* Responsible for quality and on-time delivery.

* Tracked Budget.

* Weekly status reports week customer and Management.

AZ Automotive

December 2003 - July 2005

Prototype Manager / Buyer

* Manage all aspects of the prototype department.

* Responsible for achieving all QOS metrics and developing corrective actions for prototype issues that do not meet QOS metrics.

* Lead prototype role for common prototype processes across CBU’s.

* Review quotes, establish cost with sales, and distribute finalized numbers.

* Source jobs with purchasing, and coordinate product, quality, and timing with suppliers.

* Coordinate timing with customers. (DDL- GPIRS, GMSUPPLYPOWER (PPPS)

* Review/approve control plans and gage concepts.

* Follow tool build and quality of parts at prototype source.

* Communicate potential build issues with Business Unit team.

* Maintain prototype quality documents and build issues.

* Maintain cost tracking tools to assess high margin attainment for all programs.

AEC Manchester

August 2002 - November 2003

Quality Engineer

* Found and verified the root cause on quality issues for Ford, Budd, Visteon, Automotive Lighting and Honda using the 8-D, 5-P & HTR methods.

* Developed and implemented corrective actions.

* Participated on team that created and submitted PPAP and PSO submissions.

* Developed control plans and FMEAs.

* Worked with outside suppliers on quality issues.

* Developed detailed work instructions.

* Participated in teams that implemented lean manufacturing (i.e., single rate flow).

* Developed and implemented Poke Yoke systems (i.e., vision systems, automated fixtures).

Advanced Temporary Service

February 2001 - August 2002

General Labor

* Assembly line Leader.

* General labor jobs (i.e., assembly, production, warehouse work).

Tenneco Automotive

February 1995 - November 2000

Product Engineer / Lead Designer

* Designed and packaged full exhaust systems for European Ford Transit van (i.e., mufflers, tailpipes, flanges, brackets, catalysts, heat shields).

* Released assembly prints to customers.

* Coordinated prototype and fixture builds.

* Developed and tested components and full assemblies. (i.e. CFD, cold & hot vib, sound FEA ect…).

* Utilized AIAG standards and APQP methodology in an team environments to establish FMEAs and DVP&Rs.

* Worked directly with the customer to help resolve NVH, durability & design issues.

* Worked directly with the outside prototype and manufacturing suppliers to coordinate design changes and purchased parts for major builds and development.

TDM & Pioneer Engineering

1981 - 1995

Senior Designer, Designer, Detailer & Sheet Metal Model Maker

* Sheet-metal fabrication leader.

* Experience reading a scale and blueprints, running machines, using power tools, press brake and shear.

* Product design leader in body, chassis, IP and interior (i.e. door trim).

* Details of employers and positions held, available upon request.

EDUCATION:

* CATIA Foundations for Automotive Design

* Teamcenter Engineering

* PDGS CAD, Vo-Tec Mechanical Drafting, H.L Bosca Design Course, Exhaust System

* Acoustics

* Working Knowledge of Microsoft Excel, Project, Word, Lotus 1-2-3, Word Pro and Approach

* Ford World Engineering Release System (WERS)

* Fundamentals of Program Management, 8-D Problem Solving

* Visual Manufacturing aid



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