Frank Villa
**** *** ******. ****** **** NY *****. 347-***-**** acfk81@r.postjobfree.com
Qualifications
A highly skilled, self-motivated team player with extensive experience in
high standard quality and low cast labor of raw and cooked portion control
and case ready food manufacturing in beef poultry, pork and seafood. As
well as manual and automated warehouse abilities who combines excellent
mechanical skill with a high energy level, strong dedication and committed
determination to consistently achieve corporate goals.
Very knowledgeable of DOT and Export Guidelines
Well versed in USDA, HACCP and OSHA regulations
Experienced in Quality Control, Safety, and Ergonomic
Technical Proficiencies
Ms Office (MS Word, MS Excel), AS400, TS6000 and Alvey automated warehouse
systems or DM/PLUS-WMS
Notable Achievements
. Worked alone side of Yudong Chi-Zhang, PHD. Of the Food Safety
Research Laboratories Inc. In HACCP as well as to help design further
procedures to benefit present and future food companies in food safety
. Solely conducted and designed a multi-million dollar cost saving
packaging variance program. Which in being used nationwide in the
food industry.
. Was used as a plant utility manager to trouble shoot and start up new
projects: Design, installation and start up of a 400,000 Pound per
day ground beef operation
Maintenance Manager 2/2007-5/2014
Classic Cooking Jamaica NY
. Maintain all processing equipment, Electrical, Hydraulic, HVAC,
Welding, Ovens, Production Equipment and all plant Projects.
. Managed start-up of new plant facility including equipment
installations, electrical, plant projects, etc.
. Managed maintenance technicians.
Plant Manager
Johns Gourmet Manufacturing Brooklyn NY 9/2002-2/2007
. Manage operations for all departments in the highest quality and low
cost labor in cooked portion control and case ready of seafood and
poultry products.
. Preformed HACCP procedures before start up to insure sanitation and
temperatures were in compliance, order product for customer and
inventory, Check Cutting lists to insure proper sequence with pack and
load by time
. Insure proper rotation of all meat and seafood products, check parkers
to insure proper order and quality product in packed, inspected trucks
for proper delivery sequence and all receipts, received and inspect
all beef, poultry, and other food manufacturing products for quality,
insure proper inventory all meat, seafood and other manufacturing
products daily. Scheduling Maintenance items to all employees for
building and equipment repair.
. Managed and coordinate activities of production, planning, and
scheduling to ensure that production schedules and customer orders are
met.
. Evaluate written data including job orders, production specification
and operations sheets, parts and materials inventory lists, materials
inventory lists, and machine and worker production rates to establish
efficient allocations and scheduling of parts, materials and sequences
of operations and workflow.
. Ensure HAACP compliance/ confer with production personal to solve
problems affecting productions schedules.
. Served as Pre-op inspector of monitoring sanitation equipment.
Production Manager 2001-2002
Gachot and Gachot, New York city NY
. Managed operations for all departments to insure the proper cutting,
packing scheduling and routes
. Preformed HACCP procedures before start up and during operations to
insure sanitation and temperatures were in compliance
. Inspected all product including swinging beef, lamb and pork to insure
quality.
Production Superintendent 2001-2002
National Beef Hummel's Wharf PA
. Managed operations for all departments in high quality and low coast
labor in portions control and case ready for Beef and pork Products.
. Planned daily operations of all phases of processing and delegated
daily work schedules for employees in all departments.
. Ensure high Quality control of all beef and pork products including
the trimming, injection, packaging, shipping and yields as well as
management of hourly piece counts
. Managed one General foreman, three supervisors and 165 employees.
Warehouse Superintendent 1994-2001
Swift and Co. Grand Island NE
. Managed all aspects of warehouse automated and manual system 97,000 sq
ft. facility.
. Supervised management of inventory and resources insure sales force
for customer commitment.
. Ensured compliance with the U.S. and Nebraska department of
transportation rules for truck drivers.
. Supervised one General foremen, four supervisors and 95 employees.
Production/Special projects Superintendent
National Beef. Liberal KS 1990-1994
. Managed and coordinate activities of production to insure that
production schedules, inventory and customer orders are met.
. Evaluate written data including job orders, production specification
and operations sheets, parts and materials inventory list and machine
and worker production rates to establish efficient allocations and
scheduling of parts, materials and sequences of operations and work
flow.
. Spearheaded all aspects of matrix for production, including numerous
standards and protocols, creating programs, testing, safety, assessing
of products, inspections, estimating, planning and coordination and
implementation of multi-million dollar cost-saving/cost containment
processes and procedures.
. Developed and implemented operations manuals for production,
warehousing and Japan export products. Resulting in significant
business growth and additional income in millions of the employer.
. Ensure optimal customer service and maintain that customer
satisfaction is afforded in highest attention and priority.
. Managed all aspects of special products to include: Contractor Bids,
machinery installations, new and existing projects, hands on trouble
shooting, packaging variance, OSHA abatements, MSDS manuals
. Working Knowledge of DOT and Export requlations, Managed warehousing
of 5 supervisors and 105 employees, managed training department, and
Also managed two general foremen, 16 supervisors and 575 employees
Productions/Packaging Supervisor 1985-1990
IBP/Tyson Foods Inc. Pasco WA
. Ensured proper breaks, deboning and trimming of beef products
. Supervised and delegated daily work for schedule
. Ensure vacuum packaging product, proper product placement and
labeling.
. Supervised two lead persons and 75 employees.
Electrician/Maintenance 1979-1985
IBP/Tyson Foods Inc. Pasco WA
. Maintained all production equipment and packaging equipment.
. Trouble shooting all production equi9pment electrically, mechanically,
pneumatics and hydraulics.
. Installation of new and existing equipment.
. Hands on knowledge of electrical schematics, and blue prints
. Hands on knowledge Square D, Allen Bradley and Westinghouse electrical
components.
. Hands on knowledge of most breaking saws, multivacs, cryovacs and
vemags.
Education
Touchet High School, Touchet, WA
High School Diploma
Military
US Army Reserve (Law Enforcement)